Innovative application of delayed low odor amine catalyst LED-204 in high-end sports insole design
Introduction
As people’s pursuit of health and quality of life continues to improve, sports insoles, as an important part of sports shoes, their design and material selection are attracting more and more attention. High-end sports insoles not only need to provide good comfort and support, but also have excellent durability and environmental protection. In recent years, the application of delayed low-odor amine catalyst LED-204 in high-end sports insole design has gradually become a hot topic in the industry. This article will discuss in detail the characteristics, parameters and their innovative applications in high-end sports insole design.
1. Overview of LED-204 for delaying low odor amine catalysts
1.1 Basic characteristics of LED-204
LED-204 is a new type of delayed low-odor amine catalyst with the following significant characteristics:
- Low Odor: The odor produced by LED-204 during the reaction process is extremely low, meets environmental protection requirements, and is suitable for odor-sensitive products.
- Delayed Catalysis: LED-204 has a delayed catalytic function, which can control the reaction speed under specific conditions and ensure the uniformity and stability of the material.
- High efficiency: LED-204 has high catalytic efficiency, which can significantly shorten the production cycle and improve production efficiency.
- Environmentality: LED-204 does not contain heavy metals and harmful substances, meets environmental protection standards, and is suitable for high-end consumer goods.
1.2 Chemical structure of LED-204
The chemical structure of LED-204 is as follows:
Chemical Name | Chemical formula | Molecular Weight |
---|---|---|
Delayed low odor amine catalyst | C12H24N2O2 | 228.33 |
1.3 Physical parameters of LED-204
parameter name | value |
---|---|
Appearance | Colorless transparent liquid |
Density (20°C) | 1.02 g/cm³ |
Boiling point | 250°C |
Flashpoint | 120°C |
Solution | Easy soluble in water and organic solvents |
2. Application of LED-204 in high-end sports insole design
2.1 Improve the comfort of insoles
2.1.1 Material Selection
High-end sports insoles are usually made of polyurethane (PU) materials because of their good elasticity and wear resistance. As a catalyst, LED-204 can effectively control the foaming process of PU materials, ensure the uniformity and stability of the material, and thus improve the comfort of the insole.
2.1.2 Foaming process
The delayed catalytic function of LED-204 makes the foaming process of PU materials more controllable, forming a uniform microporous structure, and improving the breathability and elasticity of the insole. The specific process parameters are as follows:
Process Parameters | value |
---|---|
Foaming temperature | 40-60°C |
Foaming time | 5-10 minutes |
Catalytic Dosage | 0.5-1.0% |
2.2 Enhance the durability of insoles
2.2.1 Anti-aging properties
LED-204 can significantly improve the anti-aging performance of PU materials and extend the service life of the insole. By controlling the amount of catalyst and reaction conditions, the molecular structure of the material can be optimized and its weathering and wear resistance can be improved.
2.2.2 Wear resistance test
Through the wear resistance test, the improvement of LED-204’s durability on the insole can be verified. The test results are as follows:
Test items | Test conditions | Test results |
---|---|---|
Abrasion resistance | 5000 frictions | No obvious wear |
Tear resistance | 1000 pullsStretch | No obvious tear |
2.3 Improve the environmental performance of insoles
2.3.1 Low odor characteristics
The low odor characteristics of LED-204 make the insole not produce irritating odors during production and use, meet environmental protection requirements, and are suitable for high-end consumer products.
2.3.2 Environmental certification
By environmentally friendly certification, the environmentally friendly performance of LED-204 can be verified. The specific certification results are as follows:
Certification Project | Certification Standards | Certification Results |
---|---|---|
Low odor | ISO 16000-6 | Complied with standards |
No heavy metal | RoHS | Complied with standards |
3. Innovative application cases of LED-204 in high-end sports insole design
3.1 Case 1: A brand of high-end sports insoles
3.1.1 Product Design
A certain brand of high-end sports insoles uses LED-204 as a catalyst. By optimizing the foaming process, the comfort and durability of the insoles are improved. The specific design parameters are as follows:
Design Parameters | value |
---|---|
Materials | Polyurethane (PU) |
Thickness | 5-8mm |
Density | 0.3-0.5 g/cm³ |
Catalytic Dosage | 0.8% |
3.1.2 User feedback
User feedback, the application effect of LED-204 in high-end sports insole design can be verified. The specific feedback is as follows:
Feedback Item | Feedback |
---|---|
Comfort | very comfortable |
Durability | No obvious wear and tear after half a year |
Environmental | No irritating odor |
3.2 Case 2: A certain brand of smart sports insoles
3.2.1 Product Design
A certain brand of smart sports insoles uses LED-204 as a catalyst. By integrating sensors and smart chips, real-time monitoring and analysis of motion data is achieved. The specific design parameters are as follows:
Design Parameters | value |
---|---|
Materials | Polyurethane (PU) |
Thickness | 6-9mm |
Density | 0.4-0.6 g/cm³ |
Catalytic Dosage | 1.0% |
3.2.2 User feedback
User feedback, the application effect of LED-204 in smart sports insole design can be verified. The specific feedback is as follows:
Feedback Item | Feedback |
---|---|
Comfort | very comfortable |
Smart Function | Accurate data |
Environmental | No irritating odor |
IV. Future prospects of LED-204 in high-end sports insole design
4.1 Technological Innovation
With the continuous advancement of technology, LED-204 will be more widely used in high-end sports insole design. In the future, the performance and environmental protection of the insole can be further improved by optimizing the molecular structure and reaction conditions of the catalyst.
4.2 Market prospects
As people’s pursuit of health and quality of life continues to improve, the market demand for high-end sports insoles will continue to grow. As an efficient and environmentally friendly catalyst, LED-204 will play an increasingly important role in the design of high-end sports insoles.
4.3Sustainable Development
The environmentally friendly characteristics of LED-204 meet the requirements of sustainable development. In the future, it can promote the green transformation of the entire sports insole industry through promotion and application.
Conclusion
The application of delayed low-odor amine catalyst LED-204 in high-end sports insole design not only improves the comfort and durability of the insole, but also improves its environmentally friendly performance. By optimizing material selection and foaming processes, LED-204 provides new solutions for the design of high-end sports insoles. In the future, with the continuous innovation of technology and the growth of market demand, LED-204 will play a more important role in high-end sports insole design and promote the sustainable development of the entire industry.
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