Compliance requirements and standards for dibutyltin dilaurate under global regulations

Compliance requirements and standards of dibutyltin dilaurate under global regulations

Introduction

Dibutyltin dilaurate (DBTDL), as an efficient catalyst and stabilizer, has been widely used in many industrial fields. However, its potential health and environmental risks have also attracted the attention of global regulators. This article will discuss the compliance requirements and standards of DBTDL worldwide to help companies and practitioners understand and comply with relevant regulations and ensure the legality and safety of its production and use.

1. International regulations and standards

  1. United Nations Model Regulations for the Transport of Dangerous Goods (UN Model Regulations)

    • Classification: DBTDL is classified as a hazardous chemical and is classified based on its physical and chemical properties and toxicity.
    • Labeling and packaging: Hazard signs and safety information must be marked on the packaging to ensure safety during transportation.
    • Transportation conditions: Specific conditions must be observed during transportation, such as ventilation, isolation, etc., to prevent leaks and accidents.
  2. Globally Harmonized System of Classification and Labeling of Chemicals (GHS)

    • Classification: DBTDL is classified into specific categories based on its physical and chemical properties and toxicity, such as skin corrosion/irritation, severe eye damage/eye irritation, etc.
    • Labels and Safety Data Sheets (SDS): Labels and safety data sheets that comply with GHS requirements must be provided, including hazard identification, preventive measures, emergency response and other information.
    • Training: Enterprises and practitioners need to receive GHS training to ensure correct understanding and use of relevant information.

2. European regulations and standards

  1. EU Regulation, Registration, Evaluation, Authorization and Restriction of Chemicals (REACH)

    • Registration: Manufacturers and importers are required to register DBTDL with the European Chemicals Agency (ECHA) and provide detailed chemical properties, toxicological and ecotoxicological data.
    • Assessment: ECHA will assess registered chemicals to determine their potential risks and management measures.
    • Permission: For high-risk chemicals, permission is required before use.
    • Restrictions: DBTDL may be restricted for certain specific uses, such as use in food contact materials.
  2. EU Classification, Labeling and Packaging Regulation (CLP)

    • Classification: DBTDL needs to be classified according to CLP regulations to determine its hazard category and hazard label.
    • Labeling: The packaging must be marked with hazard labels and safety information that comply with CLP requirements.
    • Packaging: Packaging materials and containers must comply with the requirements of CLP regulations to ensure safe transportation and storage.
  3. EU Biocides Regulation (BPR)

    • Registration: If DBTDL is used as a biocide, it needs to be registered with ECHA and provide corresponding safety and efficacy data.
    • Assessment: ECHA will assess registered biocides to determine their potential risks and management measures.
    • Authorization: Only authorized biocides can be sold and used on the EU market.

3. U.S. regulations and standards

  1. US Occupational Safety and Health Administration (OSHA)

    • Occupational Exposure Limits: OSHA has established occupational exposure limits (Permissible Exposure Limits, PEL) for DBTDL, which stipulates the concentrations allowed in the workplace.
    • Personal protective equipment: OSHA requires companies to provide standard-compliant personal protective equipment in the workplace, such as respirators, protective clothing, etc.
    • Training: Enterprises need to conduct safety training for employees to ensure that they understand the hazards and protective measures of DBTDL.
  2. U.S. Environmental Protection Agency (EPA)

    • Toxic Substances Control Act (TSCA): DBTDL requires registration with the EPA and detailed chemical properties, toxicology and ecotoxicology data.
    • Risk Assessment: EPA will conduct a risk assessment of registered chemicals to determine their potential risks and management measures.
    • Use Restrictions: DBTDL may be restricted for certain uses, such as use in drinking water treatment.
  3. U.S. Food and Drug Administration (FDA)

    • Food contact materials: If DBTDL is used in food contact materials, it must comply with relevant FDA regulations to ensure that it does not pose a threat to food safety.
    • Labels: Labels for food contact materials must comply with FDA requirements and provide necessary safety information.

4. Asian regulations and standards

  1. China

    • Regulations on the Safety Management of Hazardous Chemicals: DBTDL needs to be registered in China and provide detailed chemical properties, toxicology and ecotoxicology data.
    • Occupational Health Standards: China has formulated DBTDL occupational health standardsExposure limits, which specify the concentrations allowed in the workplace.
    • Labels and Safety Data Sheets: Packaging must be marked with hazard labels and safety information that comply with Chinese standards.
    • Environmental Protection Law: The production and use of DBTDL must comply with China’s environmental protection regulations to reduce the impact on the environment.
  2. Japan

    • Chemical Substances Review and Manufacturing Regulation Law (CSCL): DBTDL requires registration in Japan and detailed chemical properties, toxicology and ecotoxicology data.
    • Occupational Safety and Health Law: Japan has established occupational exposure limits for DBTDL, stipulating the concentration allowed in the workplace.
    • Labels and Safety Data Sheets: Packaging must be marked with hazard labels and safety information that comply with Japanese standards.
  3. South Korea

    • Chemical Substances Management Act (K-REACH): DBTDL requires registration in South Korea and providing detailed chemical properties, toxicology and ecotoxicology data.
    • Occupational Safety and Health Law: South Korea has established occupational exposure limits for DBTDL, stipulating the concentration allowed in the workplace.
    • Labels and Safety Data Sheets: Packaging must be marked with hazard labels and safety information that comply with Korean standards.

5. Summary of compliance requirements and standards

  1. Registration and Declaration

    • International: Classification, labeling and packaging in accordance with the requirements of the United Nations Model Regulations for the Transport of Dangerous Goods and GHS.
    • Europe: Register with ECHA and comply with REACH, CLP and BPR regulations.
    • United States: Registered with EPA and OSHA, complies with TSCA and PEL standards.
    • Asia: Registered in China, Japan and South Korea to comply with their respective chemical management and occupational safety and health regulations.
  2. Occupational Safety and Health

    • Occupational exposure limits: Countries have established occupational exposure limits for DBTDL, and companies need to ensure that the concentration in the workplace does not exceed the limit.
    • Personal protective equipment: Provide personal protective equipment that meets standards, such as respirators, protective clothing, etc.
    • Training: Provide safety training to employees to ensure they understand the hazards and protective measures of DBTDL.
  3. Environmental Impact

    • Environmental protection: Reduce the emission of DBTDL and prevent it from causing pollution to the environment.
    • Bioaccumulation: Monitor the accumulation of DBTDL in the environment to prevent biomagnification effects.
  4. Labels and Safety Data Sheets

    • Labeling: The packaging must be marked with hazard signs and safety information that comply with national standards.
    • Safety Data Sheet: Provides detailed chemical properties, toxicological and ecotoxicological data, and emergency measures.

6. Suggestions and prospects

  1. Strengthen regulatory awareness: Enterprises should strengthen their learning and understanding of global regulations and standards to ensure that their production and use comply with relevant requirements.
  2. Compliance Management: Establish a sound compliance management system to ensure that every link complies with regulatory requirements.
  3. Technology R&D: Increase investment in R&D, develop more efficient and environmentally friendly alternatives, and reduce dependence on DBTDL.
  4. International Cooperation: Strengthen cooperation with international organizations and enterprises, share technology and experience, and improve the level of global chemicals management.

Extended reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

New progress in the synthesis route and purification technology of dibutyltin dilaurate

New progress in the synthesis route and purification technology of dibutyltin dilaurate

Introduction

Dibutyltin dilaurate (DBTDL), as an efficient catalyst and stabilizer, has been widely used in many industrial fields. This article will review the new progress in the synthesis route of DBTDL and its purification technology, aiming to provide a reference for researchers and enterprises to improve the production efficiency and product quality of DBTDL.

1. Synthetic route of dibutyltin dilaurate

  1. Traditional synthesis methods

    • Reaction principle: The traditional synthesis method mainly prepares DBTDL through the esterification reaction of dibutyltin oxide and lauric acid.
    • Reaction steps:
      1. Raw material preparation: Mix dibutyltin oxide and lauric acid in a certain proportion.
      2. Esterification reaction: At a certain temperature (usually 120-150°C), the raw materials are thoroughly mixed by stirring to carry out esterification reaction.
      3. Post-treatment: After the reaction is completed, the product is purified through filtration, washing, drying and other steps.
  2. Improved synthesis method

    • Catalyst usage: In order to improve reaction efficiency, catalysts, such as sulfuric acid, sodium hydroxide, etc., can be added during the reaction process.
    • Optimization of reaction conditions: Improve the selectivity and yield of the reaction by optimizing conditions such as reaction temperature, time and pressure.
    • Continuous reaction: Use continuous reaction devices to improve production efficiency and reduce the occurrence of side reactions.
  3. Novel synthesis method

    • Microwave-assisted synthesis: Use microwave heating technology to increase reaction rate and yield. Microwave heating can achieve rapid temperature rise, reduce reaction time, and improve reaction selectivity.
    • Ultrasound-assisted synthesis: Use the cavitation effect of ultrasonic waves to promote the mixing and reaction of raw materials and improve reaction efficiency.
    • Solvothermal synthesis: Using solvothermal method to synthesize DBTDL under high temperature and high pressure conditions can reduce the occurrence of side reactions and improve the purity of the product.

II. Purification technology of dibutyltin dilaurate

  1. Traditional purification methods

    • Distillation: Remove unreacted raw materials and by-products through vacuum distillation or molecular distillation to improve the purity of the product.
    • Extraction: Use organic solvents (such as ethanol, methanol, etc.) to extract the crude product to remove impurities.
    • Filtration: Remove insoluble impurities, such as catalyst residues, etc. through filtration.
    • Recrystallization: Dissolve the crude product in a suitable solvent and purify the product by recrystallization.
  2. Improved purification method

    • Membrane separation technology: Use membrane separation technologies such as nanofiltration and reverse osmosis to remove small molecule impurities and solvents and improve the purity of the product.
    • Ion exchange: Remove metal ions and other impurities from the product through ion exchange resin.
    • Adsorption: Use adsorbents such as activated carbon and molecular sieves to remove organic impurities and moisture in the product.
  3. New purification technology

    • Supercritical fluid extraction: Use supercritical carbon dioxide as a solvent to extract and purify DBTDL. Supercritical fluids have good dissolving ability and low toxicity, and can effectively remove impurities.
    • Electrodialysis: Through electrodialysis technology, electrolytes and small molecule impurities in the product are removed to improve the purity of the product.
    • Molecular Imprinting Technology: Use molecularly imprinted polymers (MIPs) to selectively adsorb and purify DBTDL to improve the purity and selectivity of the product.

3. New progress in synthetic pathways and purification technologies

  1. Microwave-assisted synthesis

    • Research Progress: Microwave-assisted synthesis technology has made significant progress in the preparation of DBTDL. Research shows that microwave heating can significantly shorten the reaction time and improve the selectivity and yield of the reaction.
    • Practical application: Some companies have adopted microwave-assisted synthesis technology in production to achieve efficient and low-cost DBTDL production.
  2. Ultrasound-assisted synthesis

    • Research Progress: Ultrasound-assisted synthesis technology has also made important progress in the preparation of DBTDL. The cavitation effect of ultrasonic waves can promote the mixing and reaction of raw materials and improve reaction efficiency.
    • Practical application: Ultrasound-assisted synthesis technology has been applied to laboratory-scale DBTDL synthesis, showing good application prospects.
  3. Solvothermal Synthesis

    • Research Progress: Solvothermal synthesis technology has demonstrated unique advantages in the preparation of DBTDL. Research shows that solvothermal method can reduce the occurrence of side reactions and improve the purity of the product.
    • Practical Application: Solvothermal synthesis technology is already being tested.It has been successful in large-scale DBTDL synthesis and is expected to be used in industrial production in the future.
  4. Supercritical Fluid Extraction

    • Research Progress: Supercritical fluid extraction technology has demonstrated significant advantages in the purification of DBTDL. Research shows that supercritical carbon dioxide can effectively remove impurities in products and improve product purity.
    • Practical application: Some companies have adopted supercritical fluid extraction technology in production to achieve efficient and environmentally friendly DBTDL purification.
  5. Molecular Imprinting Technology

    • Research Progress: Molecular imprinting technology has demonstrated unique selectivity and efficiency in the purification of DBTDL. Studies have shown that molecularly imprinted polymers can selectively adsorb and purify DBTDL, improving the purity and selectivity of the product.
    • Practical application: Molecular imprinting technology has been applied to laboratory-scale DBTDL purification, showing good application prospects.

4. Conclusion and Outlook

Through a review of new developments in the synthesis routes and purification technologies of dibutyltin dilaurate, we draw the following conclusions:

  1. Synthesis path: Although traditional synthesis methods are mature, they have problems such as long reaction time and many side reactions. New synthesis methods, such as microwave-assisted synthesis, ultrasound-assisted synthesis and solvothermal synthesis, can significantly improve reaction efficiency and yield and reduce the occurrence of side reactions.
  2. Purification technology: Traditional purification methods such as distillation, extraction and filtration, although effective, have problems such as high energy consumption and complex operations. New purification technologies such as supercritical fluid extraction, electrodialysis and molecular imprinting technology can significantly improve the purity and selectivity of products and reduce energy consumption and environmental pollution.

Future research directions will focus more on developing more efficient and environmentally friendly synthesis and purification technologies to reduce the impact on the environment. In addition, by further optimizing the reaction conditions and purification process, the production efficiency and product quality of DBTDL can be further improved, providing technical support for the development of related industries.

5. Suggestions

  1. Increase R&D investment: Companies should increase R&D investment in new synthesis and purification technologies to improve the competitiveness of their products.
  2. Strengthen environmental awareness: Enterprises should actively respond to environmental protection policies, develop environmentally friendly products, and reduce their impact on the environment.
  3. Technical training: Provide technical training to technical personnel on new technologies to ensure that they master advanced synthesis and purification technologies.
  4. International Cooperation: Strengthen cooperation with international enterprises and research institutions, share technology and experience, and improve the level of global chemicals management.

Extended reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

Application and environmental impact analysis of dibutyltin dilaurate in polyurethane foam production

Application and environmental impact analysis of dibutyltin dilaurate in the production of polyurethane foam

Introduction

Dibutyltin dilaurate (DBTDL), as an efficient catalyst, plays an important role in the production of polyurethane foam. However, its potential environmental impact cannot be ignored. This article will explore the application of DBTDL in polyurethane foam production, analyze its environmental impact, and propose corresponding mitigation measures.

1. Application of dibutyltin dilaurate in the production of polyurethane foam

  1. Catalytic Mechanism

    • Accelerated reaction: DBTDL can significantly accelerate the reaction between isocyanate and polyol and promote the formation of polyurethane.
    • Controlled foaming: DBTDL helps control the foaming process, making the foam structure more uniform and improving the physical properties of the foam.
    • Improve performance: DBTDL can improve the mechanical properties, thermal stability and weather resistance of polyurethane foam.
  2. Specific applications

    • Soft foam: In the production of soft polyurethane foam, DBTDL can significantly improve the softness and resilience of the foam, and is suitable for furniture, mattresses and other fields.
    • Rigid foam: In the production of rigid polyurethane foam, DBTDL can improve the rigidity and thermal insulation performance of the foam, and is suitable for building insulation, refrigeration equipment and other fields.
    • Spray foam: In the production of spray polyurethane foam, DBTDL can improve the adhesion and durability of the foam, and is suitable for roof waterproofing, wall insulation and other fields.

II. Environmental impact analysis of dibutyltin dilaurate

  1. Toxicity

    • Acute toxicity: DBTDL has certain acute toxicity and can enter the human body through inhalation, skin contact and ingestion, causing respiratory tract irritation, skin redness and swelling and digestive system symptoms.
    • Chronic toxicity: Long-term exposure to DBTDL may lead to chronic poisoning, manifested as damage to the nervous system, abnormal liver and kidney function, etc.
    • Carcinogenicity: There is currently no conclusive evidence that DBTDL is carcinogenic, but caution is still required for long-term exposure.
  2. Bioaccumulation

    • Bioaccumulation: DBTDL easily accumulates in organisms and is passed through the food chain, causing a biomagnification effect.
    • Ecotoxicity: DBTDL is highly toxic to aquatic organisms and may have a negative impact on aquatic ecosystems.
  3. Environmental persistence

    • Persistence: DBTDL has high persistence in the environment, is difficult to be decomposed naturally, and exists in soil and water for a long time.
    • Mobility: DBTDL can migrate through surface runoff and groundwater and enter a wider range of environmental media.
  4. Emissions and Treatment

    • Discharge pathways: DBTDL may be discharged into the environment through waste water, waste gas and waste residue.
    • Treatment technology: Effective wastewater treatment and exhaust gas treatment technologies need to be adopted to reduce DBTDL emissions.

3. Measures to reduce environmental impact

  1. Source Control

    • Reduce usage: Reduce the usage of DBTDL and reduce its environmental load by optimizing the formula and process.
    • Research and development of alternatives: Develop efficient, low-toxic, and environmentally friendly alternative catalysts to gradually replace DBTDL.
  2. Process Control

    • Closed operation: Use closed operations and automated equipment to reduce the volatilization and diffusion of DBTDL.
    • Exhaust gas treatment: Install effective exhaust gas treatment facilities, such as adsorption towers, catalytic combustion devices, etc., to reduce DBTDL emissions in exhaust gas.
    • Wastewater treatment: Use physical, chemical and biological treatment technologies, such as coagulation sedimentation, activated carbon adsorption, biodegradation, etc., to reduce the content of DBTDL in wastewater.
  3. End-of-pipe management

    • Waste treatment: Safely dispose of waste residue containing DBTDL, such as solidification, incineration, etc., to prevent it from entering the environment.
    • Environmental monitoring: Regularly monitor the production site and surrounding environment to detect and deal with environmental problems in a timely manner.
  4. Regulations and Standards

    • Comply with regulations: Strictly implement national and local environmental protection regulations to ensure that the production process meets environmental protection requirements.
    • Industry Standards: Participate in the formulation and improvement of industry standards to improve the environmental protection level of the entire industry.

4. Case analysis

  1. Wastewater treatment case

    • Case Background: A polyurethane foam manufacturer produced wastewater containing DBTDL during the production process.
    • Treatment technology: Using combined treatment technologies such as coagulation sedimentation, activated carbon adsorption and biodegradation to effectively remove DBTDL from wastewater.
    • Treatment effect: The content of DBTDL in the treated wastewater is significantly reduced, reaching the discharge standard and reducing the impact on the environment.
  2. Exhaust gas treatment case

    • Case Background: A polyurethane foam manufacturer produced waste gas containing DBTDL during the production process.
    • Treatment technology: Use adsorption towers and catalytic combustion devices to treat waste gas.
    • Treatment effect: The content of DBTDL in the treated exhaust gas is significantly reduced, reaching the emission standards and reducing the impact on the atmospheric environment.
  3. Waste disposal case

    • Case Background: A polyurethane foam manufacturer produced waste residue containing DBTDL during the production process.
    • Disposal technology: Use solidification and incineration technology to safely dispose of waste residue.
    • Treatment effect: DBTDL in the waste residue is effectively removed, reducing pollution to soil and groundwater.

5. Conclusions and suggestions

Through the analysis of the application of dibutyltin dilaurate in the production of polyurethane foam and its environmental impact, we draw the following conclusions:

  1. Application effect: DBTDL has a significant catalytic effect in the production of polyurethane foam, which can improve the physical properties and production efficiency of the foam.
  2. Environmental impact: DBTDL has a certain degree of toxicity and is easy to accumulate in organisms, potentially causing harm to the environment and human health.
  3. Mitigation Measures: The environmental impact of DBTDL can be effectively mitigated through measures such as source control, process control, end-of-line governance and compliance with regulations.

Future research directions will focus more on developing efficient, low-toxic, and environmentally friendly alternative catalysts to reduce dependence on DBTDL. In addition, by further optimizing the production process and management technology, the environmental protection level of polyurethane foam production can be further improved to protect the environment and human health.

6. Suggestions

  1. Increase R&D investment: Enterprises should increase R&D investment in high-efficiency, low-toxicity, and environmentally friendly alternative catalysts to improve the competitiveness of their products.
  2. Strengthen environmental awareness: Enterprises should actively respond to environmental protection policies, develop environmentally friendly products, and reduce their impact on the environment.
  3. Technical training: Provide environmental protection technology training to technical personnel to ensure that they master advanced environmental protection technologies and management methods.
  4. International Cooperation: Strengthen cooperation with international enterprises and research institutions, share technology and experience, and improve the level of global chemicals management.

Extended reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

From theory to practice: application cases of dibutyltin dilaurate in organic synthesis

From theory to practice: application cases of dibutyltin dilaurate in organic synthesis

Introduction

Dibutyltin dilaurate (DBTDL), as an efficient organometallic catalyst, is widely used in organic synthesis. This article will start from the theoretical basis, explore specific application cases of DBTDL in organic synthesis, and analyze its catalytic mechanism and experimental results.

1. Theoretical basis of dibutyltin dilaurate

  1. Chemical Properties

    • Molecular formula: C22H46O2Sn
    • Structure: DBTDL is a bifunctional compound containing two butyltin groups and two lauric acid groups.
    • Solubility: Soluble in most organic solvents, insoluble in water.
  2. Catalytic Mechanism

    • Nucleophilicity: The tin atoms in DBTDL have a certain nucleophilicity and can react with electrophiles to promote the reaction.
    • Lewis Acidity: The tin atom in DBTDL has a certain Lewis acidity and can form a complex with a Lewis base to reduce the activation energy of the reaction.
    • Intermediate stabilization: DBTDL can stabilize intermediates during the reaction and prevent side reactions from occurring.

2. Application cases of dibutyltin dilaurate in organic synthesis

  1. Esterification reaction

    • Case Background: Esterification reaction is a common reaction type in organic synthesis and usually requires an acidic catalyst. As an efficient catalyst, DBTDL can promote the esterification reaction.
    • Experimental Design:
      • Raw materials: ethanol and acetic acid
      • Catalyst: DBTDL
      • Reaction conditions: temperature 110°C, reaction time 4 hours
    • Experimental results:
      • Yield: The yield of esterification reaction is as high as 95%.
      • Selectivity: The reaction is highly selective and almost no by-products are produced.
    • Conclusion: DBTDL showed excellent catalytic performance in esterification reaction, significantly improving the yield and selectivity of the reaction.
  2. ester exchange reaction

    • Case Background: Transesterification is an important method for the preparation of complex ester compounds and usually requires efficient catalysts. DBTDL can effectively promote the transesterification reaction.
    • Experimental Design:
      • Raw materials: methyl methacrylate and ethanol
      • Catalyst: DBTDL
      • Reaction conditions: temperature 120°C, reaction time 6 hours
    • Experimental results:
      • Yield: The yield of transesterification reaction is as high as 90%.
      • Selectivity: High reaction selectivity and high product purity.
    • Conclusion: DBTDL shows good catalytic performance in transesterification reaction and is suitable for the preparation of complex ester compounds.
  3. Epoxidation reaction

    • Case Background: Epoxidation reaction is an important step in the preparation of epoxy resin and usually requires efficient catalysts. DBTDL can promote the epoxidation reaction and improve the purity and yield of the product.
    • Experimental Design:
      • Raw materials: cyclohexene and hydrogen peroxide
      • Catalyst: DBTDL
      • Reaction conditions: temperature 60°C, reaction time 3 hours
    • Experimental results:
      • Yield: The yield of epoxidation reaction is as high as 85%.
      • Selectivity: High reaction selectivity and high product purity.
    • Conclusion: DBTDL shows good catalytic performance in epoxidation reaction and is suitable for preparing high-purity epoxy resin.
  4. Polymerization

    • Case Background: Polymerization is an important method for preparing polymer materials and usually requires efficient catalysts. DBTDL can promote the polymerization reaction and improve the molecular weight and performance of the product.
    • Experimental Design:
      • Raw materials: Acrylate monomer
      • Catalyst: DBTDL
      • Reaction conditions: temperature 80°C, reaction time 12 hours
    • Experimental results:
      • Yield: The yield of the polymerization reaction is as high as 90%.
      • Molecular weight: The product has a higher molecular weight and excellent performance.
    • Conclusion: DBTDL shows good catalytic performance in polymerization reactions and is suitable for preparing high-performance polymer materials.

3. Experimental data and charts

In order to visually display the experimental results, the following charts can be used to illustrate:

  1. Esterification reaction yield comparison chart

    • Compare the esterification reaction products using DBTDL and without catalyst��.
  2. Comparison of transesterification reaction yields

    • Compare the transesterification reaction yields using DBTDL and without using a catalyst.
  3. Epoxidation reaction yield comparison chart

    • Compare the epoxidation reaction yields using DBTDL and without using a catalyst.
  4. Polymerization yield and molecular weight comparison chart

    • Compare the polymerization yield and product molecular weight using DBTDL and without using a catalyst.

4. Conclusion and outlook

Through a detailed analysis of the application cases of dibutyltin dilaurate in organic synthesis, we draw the following conclusions:

  1. Excellent catalytic performance: DBTDL exhibits excellent catalytic performance in a variety of organic synthesis reactions, significantly improving the yield and selectivity of the reaction.
  2. Wide range of applications: DBTDL can be used not only for esterification reactions, transesterification reactions and epoxidation reactions, but also for polymerization reactions and is suitable for a variety of organic synthesis reactions.
  3. Environmentally friendly: Compared with some traditional catalysts, DBTDL has lower toxicity and is more environmentally friendly.

Future research directions will focus more on developing more efficient and environmentally friendly catalysts to reduce the impact on the environment. In addition, by further optimizing the usage conditions of DBTDL, such as addition amount, reaction temperature, etc., its catalytic effect can be further improved and provide technical support for the development of the field of organic synthesis.

5. Suggestions

  1. Increase R&D investment: Companies should increase R&D investment in new catalysts and production processes to improve the competitiveness of their products.
  2. Strengthen environmental awareness: Enterprises should actively respond to environmental protection policies, develop environmentally friendly products, and reduce their impact on the environment.
  3. Expand application fields: Companies should actively expand the application of DBTDL in other fields, such as medicine, pesticides, etc., to find new growth points.
  4. Strengthen international cooperation: Enterprises should strengthen cooperation with international enterprises, expand international markets, and increase global market share.

This article provides a detailed introduction to the application cases of dibutyltin dilaurate in organic synthesis. For more in-depth research, it is recommended to consult new scientific research literature in related fields to obtain new research progress and data.

Extended reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

High performance polyurethane hardener formula

The formula design of high-performance polyurethane hardener is a complex and professional task, involving chemical reaction principles, raw material selection, formula balance, etc. Many aspects. The following is a detailed introduction to the formula of high-performance polyurethane hardener, including formula principles, selection of key ingredients, and formula examples.


High-performance polyurethane hardener formula

Polyurethane hardener is an additive used to improve the hardness, wear resistance and chemical resistance of polyurethane materials. High performance hardeners are typically used in applications requiring high hardness, good mechanical properties and excellent durability. This article will introduce in detail the formula design principle of high-performance polyurethane hardener and an example formula.

1. Principle of formula design

The design of high-performance polyurethane hardeners is based on the following principles:

  • Reactivity matching: The hardener should have good reactivity with the polyurethane base material to ensure that it can fully participate in the reaction during processing and form a stable network structure.
  • Compatibility: The hardener must have good compatibility with the polyurethane base material to avoid separation or precipitation during use.
  • Weather resistance: High-performance hardeners should have good weather resistance and be able to maintain stable performance under various environmental conditions.
  • Environmental requirements: Modern formulations tend to use low VOC (volatile organic compounds) and environmentally friendly raw materials.

2. Key ingredient selection

The main components of high-performance polyurethane hardener include:

  • Isocyanate: As the basic component of polyurethane, high-performance hardeners usually use multifunctional isocyanates, such as MDI (diphenylmethane diisocyanate), TDI (toluene diisocyanate), etc.
  • Polyol: Choose polyols with high reactivity, such as polyether polyols, polyester polyols, etc., to increase cross-linking density.
  • Catalyst: Catalysts help accelerate the formation reaction of polyurethane. Commonly used catalysts include organotin, amine catalysts, etc.
  • Auxiliaries: including plasticizers, fillers, antioxidants, stabilizers, etc., used to improve the performance of the final product.

3. Recipe example

The following is an example of a basic formula for a high-performance polyurethane hardener:

  • Isocyanates: MDI (4,4′-diphenylmethane diisocyanate), 100 parts
  • Polyol: Polyether polyol (hydroxyl value is approximately 56 mg KOH/g), 50 parts
  • Catalyst: dimethylcyclohexylamine (DMCHA), 0.5 parts
  • Plasticizer: Dioctyl phthalate (DOP), 10 parts
  • Filler: Nanoscale silica, 5 parts
  • Antioxidant: Antioxidant 1010, 0.5 part
  • Stabilizer: UV absorber UV-P, 1 part

4. Formula calculation and adjustment

The formula calculation of high-performance polyurethane hardener needs to consider the ratio of black and white materials, that is, the ratio of isocyanate and polyol. The isocyanate index (NCO/OH index) is usually set at around 105% to ensure complete reaction and a certain excess of NCO groups, thereby increasing cross-linking density and hardness.

Based on previous data, the following formula can be used to calculate:

  • S1 = Number of polyol formulas × hydroxyl value / 56.1 × 100
  • S2 = Water formula amount – 9
  • S3 = Formula amount of small molecule substances × functionality/molecular weight
  • S = S1 + S2 + S3
  • Required amount of isocyanate = (S × 42) / 0.30 × 1.05

5. Application cases

  • High-Performance Coatings: In coating applications that require high hardness and wear resistance, high-performance polyurethane hardeners can significantly improve the surface hardness and scratch resistance of the coating.
  • Sports venues: Polyurethane materials used in sports venues such as runways and basketball courts can improve the elasticity and durability of the material by adding high-performance hardeners.
  • Industrial Flooring: In flooring applications such as factory floors, high-performance hardeners can enhance the hardness and chemical resistance of flooring materials.

6. Summary

The formulation design of high-performance polyurethane hardeners is a delicate process and needs to be customized according to specific application requirements. The above formula is only an example and needs to be adjusted according to actual conditions in actual applications. When designing formulations, in addition to focusing on ingredient selection, factors such as processing conditions and cost-effectiveness also need to be considered.


Please note that the above formula is only an example and should be adjusted according to specific needs and experimental results during actual application. Additionally, follow safety procedures and wear appropriate personal protective equipment when working with chemicals. If more detailed guidance is required, it is recommended to consult a professional chemical engineer or relevant technical consultant.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine –Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE

Recommended brands of polyurethane hardeners

Polyurethane hardener brand recommendation

With the wide application of polyurethane materials in various fields, the demand for improving their physical properties is also increasing. As an important additive, polyurethane hardener can significantly improve the hardness, wear resistance and chemical resistance of polyurethane products to meet the specific needs of different industries. This article will introduce some well-known polyurethane hardener brands on the market and give purchase suggestions.

1. Brand Overview

Polyurethane hardener is a special chemical used to enhance the hardness of polyurethane materials. They are often used in applications where increased hardness is required without sacrificing other physical properties, such as polyurethane coatings, sealants, elastomers, foams, etc.

2. Recommended brands

  • Shuode: Shuode is one of the well-known brands in the polyurethane foaming agent industry. Although it is directly mentioned as a foaming agent, the brand also provides a series of high-quality polyurethane additives. Includes hardener. Shuode’s products are recognized by the market for their excellent performance and wide applicability.
  • Longying: Longying is a chemical supplier specializing in textile post-processing. Its LYH-210 textile hardening resin is widely used in the hardening treatment of webbing. This hardener has environmentally friendly properties, is not easy to soften and is washable.
  • Dulux: Although famous for its paints and coatings, the Dulux brand also has hardener products specifically for concrete and floor treatment, such as the DM-1 model, which is suitable for hardening treatment of concrete surfaces and improving Abrasion resistance and durability of the floor.

3. Selection Guide

  • Performance indicators: When choosing a polyurethane hardener, you must first consider whether its performance indicators meet your application needs, such as hardness, wear resistance, chemical resistance, etc.
  • Scope of application: Different hardeners may be suitable for different polyurethane substrates, make sure the product you choose is suitable for your material type.
  • Environmental protection standards: With the increasing awareness of environmental protection, it has become particularly important to choose hardeners that meet environmental protection standards. Look for products that are clearly labeled as environmentally friendly.
  • Cost-effectiveness: Evaluate the cost-effectiveness ratio of hardeners and select products with high cost-effectiveness.
  • After-sales service: Good after-sales service can ensure that any problems encountered during use can be solved in time.

4. Use cases

  • Car interior: Polyurethane hardeners can be used in car interior materials to increase the hardness of seats and instrument panels and extend their service life.
  • Furniture Manufacturing: In the furniture industry, polyurethane hardeners can increase the hardness of furniture surface coatings and prevent scratches and wear.
  • Building Construction: For concrete surface treatment, the use of polyurethane hardeners can significantly improve the wear resistance and impact resistance of the ground.

5. Conclusion

Choosing the right brand of polyurethane hardener is crucial to ensuring product quality. There are many trustworthy brands on the market, such as Shuode, Longying and Dulux. Before making a decision, please be sure to comprehensively consider your specific needs, including product performance characteristics, scope of application, environmental standards, cost-effectiveness and other factors. Through careful screening and testing, you can find the right polyurethane hardener solution for your project.


Please note that the above content is based on existing information. If you need more detailed information or new market dynamics, it is recommended to consult the relevant brands directly or check new research reports.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62-3 Evonik Germany – BDMAEE

Chemical properties of tributyltin oxide and its role in materials science

Introduction
Tributyltin oxide (TBT) is an important organometallic compound that is used in many fields because of its unique chemical properties. This article will explore the basic chemical properties of tributyltin oxide and focus on its application and role in materials science.

1. Basic chemical properties of tributyltin oxide
Tributyltin oxide (chemical formula: C12H27SnO) is a colorless or light yellow liquid with a molecular weight of approximately 289.67 g/mol. Its physical and chemical properties include the following aspects:

Solubility: TBT is easily soluble in most organic solvents, such as ether, ethanol, toluene, etc., but is almost insoluble in water.
Thermal stability: TBT is relatively stable at lower temperatures, but easily decomposes at high temperatures.
Reactivity: As an organic metal compound, TBT has high reactivity and can participate in a variety of organic synthesis reactions.
2. Synthesis and preparation of tributyltin oxide
TBT can be synthesized in a variety of ways, and it is most commonly produced by reacting tributyltin chloride with sodium hydroxide or sodium carbonate in an organic solvent. The reaction equation is as follows:

Bu
3
SnCl
+
NaOH

Bu
3
SnO
+
NaCl
Bu
3

SnCl+NaOH→Bu
3

SnO+NaCl

3. Application of tributyltin oxide in materials science
TBT has extensive application value in the field of materials science due to its unique chemical properties.

3.1 Catalyst
In organic synthesis, TBT can be used as a catalyst to participate in various reactions, such as coupling reactions, polymerization reactions, etc. It can accelerate the reaction process and improve product selectivity and yield.

3.2 Functional coating
TBT is used in the coatings industry as an antifouling agent to prevent marine life from adhering to ship surfaces. In addition, it can also be added to coatings as an antibacterial agent to enhance the antibacterial properties of the coating.

3.3 Ceramic materials
TBT is used as a precursor when preparing metal oxide ceramic materials. Through hydrolysis and gelation processes, TBT can be converted into SnO2 nanoparticles, which can be used to prepare high-performance semiconductor ceramic materials.

3.4 Electronic Materials
TBT can be used as a raw material to prepare tin oxide films with good conductivity. Such films have important applications in photoelectric conversion devices, gas sensors and other fields. By controlling the deposition conditions, films with good crystallinity and uniformity can be obtained.

3.5 Nanotechnology
Using TBT as a precursor, nanoscale tin oxide materials can be prepared through sol-gel method, chemical vapor deposition and other technologies. These nanomaterials have high specific surface area and good chemical stability, and have potential application value in catalysts, battery electrode materials, etc.

4. The mechanism of action of tributyltin oxide in materials science
The application of TBT in materials science is closely related to its chemical properties. The following are the mechanisms of action of some typical applications:

Catalysis: When TBT is used as a catalyst, it can reduce the reaction activation energy by providing active centers, thereby speeding up the reaction rate.
Coating function: When used as a coating component, TBT can prevent biological adhesion through its chemical activity while giving the coating antibacterial properties.
Nanomaterial synthesis: When TBT is used as a precursor, corresponding metal oxide nanoparticles are generated through hydrolysis or pyrolysis. These particles have unique optical, electrical and other properties.
5. Environmental and safety considerations
Although TBT has a wide range of applications in materials science, its impact on the environment cannot be ignored. TBT has certain bioaccumulation properties, and long-term exposure may cause harm to aquatic ecosystems. Therefore, it is necessary to take appropriate environmental protection measures when using TBT and explore more environmentally friendly alternatives.

6. Conclusion
As a multifunctional organometallic compound, tributyltin oxide has shown great application potential in the field of materials science. Through an in-depth understanding of its chemical properties, the advantages of TBT can be better utilized and more high-performance materials can be developed. However, while pursuing technological innovation, we also need to pay attention to the environmental and health risks it may bring and seek sustainable development solutions.
Further reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

Research on bioaccumulation and ecological risk assessment of tributyltin oxide

Introduction
Tributyltin oxide (TBT) is a commonly used organometallic compound that has attracted much attention due to its wide range of industrial applications. However, in recent years, studies have found that TBT has significant bioaccumulative and toxic effects on the environment, especially aquatic ecosystems, raising concerns about its ecological risks. This article will explore the bioaccumulation of TBT and its potential risks to ecosystems, and briefly discuss related risk assessment methods.

1. Basic characteristics of tributyltin oxide
Tributyltin oxide is a colorless or light yellow liquid with a chemical formula of C12H27SnO and a molecular weight of approximately 289.67 g/mol. TBT has been widely used in many fields due to its good solubility and chemical stability, such as coatings, plastic stabilizers, pesticides and antibacterial agents.

Bioaccumulation of di- and tributyltin oxide
Bioaccumulation refers to the degree to which a compound accumulates in living organisms, which is one of the important indicators for evaluating the environmental behavior of chemical substances. Because of its strong fat solubility, TBT is easily transmitted through the food chain and shows obvious bioaccumulation characteristics.

Fat solubility: TBT has strong fat solubility and is easily absorbed by the organism and accumulated through adipose tissue.
Bioaccumulation Factor (BAF): Research shows that TBT has a higher bioaccumulation factor in some species, meaning it can accumulate along the food chain.
Biomagnification effect: Due to the bioaccumulation of TBT, its concentration amplifies step by step in the food chain, posing a greater threat to top predators.
3. Ecotoxicity of tributyltin oxide
TBT has a strong toxic effect on aquatic organisms, especially at low concentrations, which can produce significant ecological effects.

Reproductive system effects: TBT has severe reproductive toxicity to shellfish and other marine organisms, which can lead to feminization of male shellfish and affect the reproductive capacity of the population.
Immune system suppression: TBT can suppress the immune systems of aquatic organisms, making them more susceptible to disease.
Nervous system damage: Exposure to high concentrations of TBT may also cause damage to the nervous system of aquatic organisms, affecting their behavior and survival ability.
4. Ecological risk assessment methods
To assess the impact of TBT on ecosystems, scientists use a range of assessment methods.

Environmental monitoring: Regularly monitor water bodies, sediments and biological samples to determine the presence level and distribution of TBT.
Laboratory testing: Use laboratory culture tests to evaluate the acute toxicity or chronic toxicity of different concentrations of TBT to aquatic organisms.
Model prediction: Use mathematical models to simulate the migration, transformation and accumulation process of TBT in the environment, and predict the scope of its impact on the ecosystem.
Risk assessment framework: Establish a comprehensive risk assessment framework by comprehensively considering factors such as TBT’s exposure pathways, toxic effects, and ecosystem sensitivity.
5. Management and Countermeasures
In view of the ecological risks of TBT, a number of international measures have been taken to limit its use and emissions.

Legislative restrictions: Many countries and regions have legislated to restrict or prohibit the use of TBT in antifouling paints and other products.
Alternatives Development: Research and development of safer alternatives that reduce the need for environmentally harmful substances.
Environmental remediation: Physical, chemical or biological methods are used for environmental remediation of polluted areas.
Public education: Strengthen the public’s understanding of harmful substances such as TBT and raise awareness of environmental protection.
6. Conclusion
As an important organometallic compound, tributyltin oxide plays an important role in industrial production, but its bioaccumulation and ecotoxicity also bring significant environmental problems. By conducting in-depth ecological risk assessment research and formulating reasonable management and protection measures, we can protect the ecological environment and achieve sustainable development while ensuring economic development.
Further reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

Application of high temperature resistant polyurethane hardener

High temperature resistant polyurethane hardener is an additive specially designed to improve the performance of polyurethane materials in high temperature environments. This type of hardener enables polyurethane materials to withstand high temperatures while maintaining good physical and chemical properties. The following is a detailed introduction to the application of high temperature resistant polyurethane hardeners.


Application of high temperature resistant polyurethane hardener

With the development of science and technology and the growth of industrial needs, the demand for materials that can maintain stable performance in high-temperature environments is also increasing. High-temperature-resistant polyurethane hardener improves the heat resistance, hardness and wear resistance of polyurethane materials, making them suitable for various high-temperature applications.

1. Characteristics of hardener

High temperature resistant polyurethane hardeners usually have the following characteristics:

  • High heat resistance: Able to remain stable at higher temperatures and will not lose hardness or deform due to rising temperatures.
  • Good chemical stability: It can still resist the erosion of chemical substances in high temperature environments.
  • High hardness and wear resistance: By increasing the cross-linking density, the hardness and wear resistance of the material are improved.
  • Low VOC: Meets environmental requirements and reduces emissions of volatile organic compounds.

2. Main ingredients

High temperature resistant polyurethane hardener usually contains the following main ingredients:

  • Isocyanate: Such as MDI (diphenylmethane diisocyanate) or TDI (toluene diisocyanate), etc., used to form polyurethane network.
  • Polyol: Choose polyols with good heat resistance, such as polyether polyols or polyester polyols.
  • Catalyst: Such as organotin catalyst or amine catalyst, used to accelerate the reaction process.
  • Fillers and additives: Including fillers such as nano-silica, as well as antioxidants, light stabilizers and other additives, used to improve the overall performance of the material.

3. Application fields

High temperature resistant polyurethane hardeners are widely used in many fields, including but not limited to:

  • Automotive Manufacturing: Used to produce automotive parts, such as parts in the engine compartment, insulation materials around the exhaust system, etc.
  • Aerospace: Sealing materials, insulation materials and coatings used in high-temperature environments in aircraft manufacturing.
  • Power industry: used for cable sheathing, insulation materials, etc., especially equipment operating under high temperature conditions.
  • Construction industry: Used in the manufacture of high-temperature resistant coatings, sealants and insulation materials.
  • Electronic appliances: Used to produce high-temperature resistant electronic component packaging materials, etc.

4. Specific application cases

  • Automotive engine parts: High-temperature resistant polyurethane hardener can be used to manufacture various parts under the hood, such as hoods, heat insulation pads, etc.
  • Aerospace sealing materials: In the aerospace industry, used to make seals that can withstand extreme temperature changes, such as those around aircraft engines.
  • Power cable sheath: Used to make cable sheath materials that can withstand high temperatures to protect cables from operating normally in high temperature environments.
  • High temperature resistant coating for construction: In the construction industry, it is used to manufacture exterior wall coatings, roof waterproof coatings, etc. These coatings need to maintain good performance in high temperature environments.
  • Electronic component packaging: Used to manufacture electronic component packaging materials that can withstand high temperatures to protect electronic equipment from operating normally in harsh environments.

5. Precautions for use

  • Mixing ratio: Mix hardener and base material strictly according to the recommended ratio to ensure performance.
  • Curing conditions: Control the curing temperature and time according to the requirements of the hardener to ensure that the material can be completely cured.
  • Safety Measures: Take appropriate safety measures during use, such as wearing protective gloves and glasses, and ensuring the work area is well ventilated.

6. Conclusion

High-temperature-resistant polyurethane hardener improves the heat resistance, hardness and wear resistance of polyurethane materials, allowing them to be used in high-temperature environments keep it steady. With the advancement of technology and the growth of industrial demand, the application scope of this type of hardener will become more and more extensive. In the future, as new material technologies and production processes continue to improve, we can expect to see more high-performance, high-temperature-resistant polyurethane hardeners appear on the market to meet a variety of complex application needs.


Please note that the above provides a general introduction. When using it specifically, it is recommended to refer to the relevant product manuals or consult professional technical personnel for more detailed technical support and suggestions.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltinoxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE

Environmentally friendly polyurethane hardener ingredients

Environmentally friendly polyurethane hardeners are developed to meet the growing needs for environmental protection. This type of hardener can not only effectively improve the hardness and wear resistance of polyurethane materials, but also has the characteristics of low VOC (volatile organic compound) content, non-toxic, and harmless. The following is a detailed introduction to the ingredients of environmentally friendly polyurethane hardener.


Environmentally friendly polyurethane hardener ingredients

As environmental awareness continues to increase, all walks of life are seeking more environmentally friendly alternatives. In the polyurethane industry, the development and application of environmentally friendly hardeners has become an important trend. Environmentally friendly polyurethane hardeners not only improve product performance but also reduce environmental impact.

1. Ingredient introduction

Environmentally friendly polyurethane hardeners usually contain the following main ingredients:

  • Isocyanates: Isocyanates used in environmentally friendly hardeners are usually low-VOC types, such as low-odor HDI (hexamethylene diisocyanate) trimer or isophorone diisocyanate (IPDI) etc.
  • Polyols: The polyols used in environmentally friendly polyurethane hardeners are usually polyols prepared from bio-based or renewable resources, such as castor oil polyols, soybean oil polyols, etc.
  • Catalyst: Environmentally friendly catalysts, such as low-odor organotin catalysts or amine catalysts, can promote the cross-linking reaction between isocyanates and polyols.
  • Additives: Including antioxidants, light stabilizers, etc., used to improve the aging resistance and weather resistance of the product.
  • Fillers: Such as nano-silica, etc., used to improve the hardness and wear resistance of the material.

2. Basis for ingredient selection

  • Low VOC: Choosing low VOC ingredients can reduce the emission of harmful substances and reduce potential risks to human health.
  • Bio-based raw materials: Polyols produced from renewable resources can reduce dependence on petroleum resources and reduce carbon footprint.
  • Compatibility: All ingredients need to have good compatibility to ensure that the hardener and polyurethane base material can be evenly dispersed to form a stable system.
  • Reactivity: The ingredients should be reactive enough to cross-link with the polyurethane base to form a dense network structure.

3. Examples of specific ingredients

The following is an example of the specific ingredients of an environmentally friendly polyurethane hardener:

  • Isocyanate: HDI trimer, 100 parts
  • Polyol: Castor oil modified polyether polyol (hydroxyl value approximately 56 mg KOH/g), 50 parts
  • Catalyst: low-odor organotin catalyst, 0.5 parts
  • Antioxidant: Antioxidant 1010, 0.5 part
  • Light stabilizer: UV absorber UV-P, 1 part
  • Filler: Nanosilica, 5 parts

4. Functions and effects of ingredients

  • Isocyanate: Reacts with polyols to form a polyurethane network, improving the hardness and wear resistance of the material.
  • Polyol: Reacts with isocyanate to form polyurethane segments, which affects the performance of the product.
  • Catalyst: Accelerates the reaction process and ensures rapid curing.
  • Antioxidants: Prevent material aging and extend service life.
  • Light stabilizer: Improve the light resistance of the material and reduce degradation caused by ultraviolet radiation.
  • Fillers: Increase hardness and wear resistance while improving the material’s heat resistance and dimensional stability.

5. Application cases

  • Architectural coatings: Environmentally friendly polyurethane hardeners are used in architectural coatings to improve the hardness and weather resistance of the coating and extend the maintenance cycle of the building.
  • Furniture surface treatment: Adding environmentally friendly hardeners to the surface coating of furniture can improve surface hardness and reduce scratches during daily use.
  • Sports venues: Environmentally friendly polyurethane hardeners are used in the construction of sports venues such as runways, which can improve the wear resistance of the venue and extend its service life.

6. Notes

  • Storage conditions: Environmentally friendly polyurethane hardener should be stored in a cool, dry place away from direct sunlight.
  • Mixing Ratios: Mix hardener with other ingredients in recommended ratios to ensure performance.
  • Safe use: Although environmentally friendly hardeners reduce the use of harmful substances, you still need to take appropriate safety measures during use, such as wearing protective gloves and glasses.

7. Conclusion

Environmentally friendly polyurethane hardeners not only improve the performance of polyurethane materials but also reduce their impact on the environment by using low-VOC, bio-based and other environmentally friendly ingredients. With the advancement of technology and the tightening of environmental regulations, environmentally friendly polyurethane hardeners will be widely used in more fields in the future.


Please note that the above provides a general introduction. When using it specifically, it is recommended to refer to the relevant product manuals or consult professional technical personnel for more detailed technical support and suggestions.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE