Application and optimization of low viscosity odorless amine catalyst Z-130 in foam production

Introduction

Foaming materials are widely used in modern industry, from building insulation to furniture manufacturing, to automotive interiors, foaming materials play an important role. However, the efficiency and quality of foam production directly affects the performance and cost of the final product. This article will introduce in detail how the low viscosity odorless amine catalyst Z-130 can improve the efficiency and quality of foam production, and help readers fully understand the role of this catalyst through product parameters, application cases and optimization strategies.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Product Introduction

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, widely used in the production of polyurethane foam. Its low viscosity and odorless properties make it easier to operate during production while reducing negative impacts on the environment and operators.

1.2 Product parameters

parameter name	parameter value
Appearance	Colorless transparent liquid
Viscosity (25℃)	50-100 mPa·s
Density (25℃)	0.95-1.05 g/cm³
Flashpoint	>100℃
Solution	Easy to soluble in water
Storage temperature	5-30℃
Shelf life	12 months

1.3 Product Advantages

Low viscosity: Easy to mix and disperse, improving production efficiency.
odorless: Reduce stimulation to operators and improve the working environment.
High-efficiency catalysis: significantly shortens reaction time and improves production efficiency.
Environmental Protection: Comply with environmental protection standards and reduce environmental pollution.

2. Application of low viscosity odorless amine catalyst Z-130 in foam production

2.1 Basic process for polyurethane foam production

The production of polyurethane foam mainly includes the following steps:

Raw material preparation: including polyols, isocyanates, catalysts, foaming agents, etc.
Mix: Mix polyols, isocyanates, catalysts, etc. in proportion.
Foaming: A gas is generated through chemical reactions to form foam.
Mature: The foam cures to form the final product.

2.2 The role of Z-130 in foaming process

Z-130 serves as a catalyst and plays a key role in the foaming process:

Accelerating reaction: Z-130 can significantly accelerate the reaction between polyols and isocyanates and shorten the foaming time.
Control cell structure: By adjusting the amount of Z-130, the size and distribution of the bubble can be controlled, thereby affecting the density and elasticity of the bubble.
Improving foam quality: The uniform dispersion of Z-130 helps to form a uniform cell structure, improving the mechanical properties and appearance quality of the foam.

2.3 Application Cases

Case 1: Building insulation foam

In the production of building insulation foam, the use of Z-130 significantly improves production efficiency. By optimizing the amount of Z-130, the insulation performance and mechanical strength of the foam have been significantly improved, while reducing the waste rate during the production process.

parameters	Before using Z-130	After using Z-130
Foaming time	120 seconds	90 seconds
Foam density	40 kg/m³	35 kg/m³
Heat insulation performance	0.025 W/m·K	0.020 W/m·K
Scrap rate	5%	2%

Case 2: Furniture Foam

In the production of furniture foam, the use of Z-130 not only improves production efficiency, but also improves the comfort and durability of the foam. By adjusting the amount of Z-130, the elasticity and resilience of the foam have been significantly improved, which has improved the service life of the furniture.

parameters	Before using Z-130	After using Z-130
Foaming time	150 seconds	110 seconds
Foam Elasticity	60%	75%
Resilience	50%	65%
Service life	5 years	8 years

III. Optimization strategy for low viscosity odorless amine catalyst Z-130

3.1 Dosage optimization

The amount of Z-130 has a significant impact on the efficiency and quality of foam production. Through experiments and data analysis, the best dosage range can be determined to achieve the best foaming effect and foam performance.

Doing (%)	Foaming time (seconds)	Foam density (kg/m³)	Heat insulation performance (W/m·K)
0.5	100	38	0.022
1.0	90	35	0.020
1.5	85	33	0.018
2.0	80	30	0.016

3.2 Mixed process optimization

The low viscosity properties of Z-130 make it easier to disperse during mixing. By optimizing the mixing process, the Z-130 can be further improvedDispersing uniformity, thereby improving the quality of the foam.

Mixing Speed: Appropriately increase the mixing speed to help the even dispersion of Z-130.
Mixing Time: Extend the mixing time to ensure that the Z-130 is fully mixed with the raw materials.
Temperature Control: Control the mixing temperature to avoid excessive temperature failure caused by Z-130.

3.3 Foaming process optimization

The optimization of the foaming process is crucial to the efficiency and quality of foam production. The foam performance can be further improved by adjusting the foam temperature, pressure and the amount of foam.

parameters	Pre-optimization	After optimization
Foaming temperature (℃)	25	30
Foaming Pressure (MPa)	0.1	0.15
Doing of foaming agent (%)	5	6

IV. Future development of low viscosity odorless amine catalyst Z-130

4.1 Environmental protection trends

With the increase in environmental awareness, the environmentally friendly properties of the low viscosity odorless amine catalyst Z-130 will make it more competitive in the future market. By further optimizing formulation and production processes, the Z-130 is expected to be used in more fields.

4.2 Technological Innovation

In the future, with the continuous advancement of technology, the performance of the Z-130 will be further improved. For example, through the application of nanotechnology, the catalytic efficiency and dispersion of Z-130 can be further improved, thereby improving the efficiency and quality of foam production.

4.3 Market prospects

With the wide application of foam materials in construction, furniture, automobiles and other fields, the low viscosity odorless amine catalyst Z-130 has broad market prospects. By continuously optimizing product performance and application technology, the Z-130 is expected to occupy a larger share in the future market.

Conclusion

The low viscosity odorless amine catalyst Z-130 has significant advantages in foam production and can significantly improve production efficiency and quality. By optimizing the dosage, mixing process and foaming process, the potential of Z-130 can be further utilized and the performance of foam materials can be improved. In the future, with the trend of environmental protection and technological innovationPromote that the Z-130 will be used in more fields and has broad market prospects.

Through the detailed introduction of this article, I believe that readers have a deeper understanding of the application and optimization of the low viscosity odorless amine catalyst Z-130 in foam production. I hope this article can provide valuable reference for technicians and decision makers in related industries and promote the continuous progress of foam production technology.