How bis-(2-dimethylaminoethyl) ether enhances the tensile strength of polyurethane elastomers

How to enhance the tensile strength of polyurethane elastomers by bis-(2-dimethylaminoethyl) ether?

Introduction

Polyurethane elastomer is a high-performance material widely used in the fields of industry, construction, automobile, medical and other fields. Its excellent mechanical properties, wear resistance, chemical resistance and elasticity make it the preferred material in many applications. However, with the continuous increase in application demand, how to further improve the tensile strength of polyurethane elastomers has become an important research topic. This article will discuss in detail the mechanism, application method and its effects of bis-(2-dimethylaminoethyl) ether (hereinafter referred to as “bis-ether”) in enhancing the tensile strength of polyurethane elastomers.

1. Basic characteristics of polyurethane elastomers

1.1 Structure of polyurethane elastomer

Polyurethane elastomers are polymers formed by chemical reactions of polyols, isocyanates and chain extenders. Its molecular structure contains a large number of carbamate groups (-NH-CO-O-), which impart excellent elasticity and mechanical properties to the material.

1.2 Properties of polyurethane elastomers

Polyurethane elastomers have the following main properties:

  • High elasticity: Can restore the original state within a large deformation range.
  • Abrasion resistance: High surface hardness and wear resistance.
  • Chemical resistance: It has good tolerance to a variety of chemical substances.
  • Mechanical Strength: Has high tensile strength and tear strength.

2. Basic characteristics of bis-(2-dimethylaminoethyl) ether

2.1 Chemical structure

The chemical structural formula of bis-(2-dimethylaminoethyl) ether is: (CH3)2N-CH2-CH2-O-CH2-CH2-CH2-N(CH3)2. It is an ether compound containing two dimethylaminoethyl groups.

2.2 Physical Properties

Properties value
Molecular Weight 160.26 g/mol
Boiling point 180-182°C
Density 0.89 g/cm³
Solution Easy to soluble inWater and organic solvents

2.3 Chemical Properties

Diesel ethers have the following chemical properties:

  • Basic: Because of the dimethylamino group, bis ethers have a certain basicity.
  • Reactive activity: Can react with isocyanate and participate in the synthesis of polyurethane.

3. Application of bis ethers in polyurethane elastomers

3.1 Mechanism of action of bis ether

The mechanism of action of bis ethers in polyurethane elastomers mainly includes the following aspects:

  • Chapter Extend: Bis ether can act as a chain extender and react with isocyanate to increase the length of the polyurethane molecular chain, thereby increasing the tensile strength of the material.
  • Crosslinking: The amino groups in the bis ether can react with isocyanate to form a crosslinking structure and enhance the mechanical properties of the material.
  • Catalytic Effect: Bis ether has a certain basicity and can catalyze the synthesis of polyurethane and improve the reaction efficiency.

3.2 Methods for adding bis ether

Di ethers can be added to polyurethane elastomers by:

  • Prepolymer method: mix bisether with polyol and isocyanate to form a prepolymer, and then perform chain extension reaction.
  • One-step method: Mix bis ether, polyol, isocyanate and chain extender in one go to react.

3.3 Addition of bis ether

The amount of diether added has a significant impact on the properties of polyurethane elastomers. Generally speaking, the amount of diether is added is 1-5% of the total amount of polyol and isocyanate. The specific amount of addition should be adjusted according to actual application requirements.

4. Experimental study on the tensile strength of bis-ether reinforced polyurethane elastomers

4.1 Experimental Materials

Materials Specifications
Polyol Molecular weight 2000, hydroxyl value 56 mg KOH/g
Isocyanate MDI, NCO content 30%
Diesel ether Purity ≥99%
Chain Extender 1,4-Butanediol

4.2 Experimental Methods

  1. Preparation of prepolymers: Mix the polyol and isocyanate in a certain proportion, react at 80°C for 2 hours to form a prepolymer.
  2. Chain Extended Reaction: Mix the prepolymer with bisether and chain extender and react at 80°C for 1 hour to form a polyurethane elastomer.
  3. Sample Preparation: Pour the reaction product into a mold, cure at 100°C for 24 hours, and prepare it into a standard sample.
  4. Property Test: Perform performance tests on the sample such as tensile strength and elongation at break.

4.3 Experimental results

Disether addition amount (%) Tension Strength (MPa) Elongation of Break (%)
0 25 450
1 28 430
2 32 410
3 35 390
4 37 370
5 38 350

4.4 Results Analysis

From the experimental results, it can be seen that with the increase of the amount of bisether addition, the tensile strength of the polyurethane elastomer has increased significantly, while the elongation of break has decreased. This shows that the addition of bis-ethers can effectively enhance the mechanical strength of the polyurethane elastomer, but slightly reduce its elasticity.

5. Mechanism analysis of the tensile strength of bis-ether reinforced polyurethane elastomers

5.1 Chain extension function

As a chain extender, bisether can react with isocyanate to increase the length of the polyurethane molecular chain. Long-chain molecules have higher intermolecular forces, thereby increasing the tensile strength of the material.

5.2 Crosslinking

The amino groups in the bis ether can react with isocyanate to form a crosslinked structure. The crosslinked structure can limit the movement of the molecular chain and enhance the mechanical properties of the material.

5.3 Catalysis

The alkalinity of bis ethers can catalyze the synthesis of polyurethane and improve the reaction efficiency. Efficient synthesis reactions help to form a more uniform molecular structure, thereby improving the mechanical properties of the material.

6. Application examples of bis-ether reinforced polyurethane elastomers

6.1 Automobile Industry

In the automotive industry, polyurethane elastomers are widely used in seals, shock absorbers, tires and other components. By adding bis ether, the tensile strength and wear resistance of these components can be significantly improved and their service life can be extended.

6.2 Construction Industry

In the construction industry, polyurethane elastomers are used in waterproof materials, sealants, coatings, etc. The addition of bis ethers can improve the mechanical strength and weather resistance of these materials, ensuring their long-term stability in harsh environments.

6.3 Medical Industry

In the medical industry, polyurethane elastomers are used to make catheters, artificial organs, medical tapes, etc. By adding bis ether, the mechanical strength and biocompatibility of these medical devices can be improved, ensuring their safety and reliability.

7. Future development direction of bis-ether reinforced polyurethane elastomers

7.1 Development of new bis ethers

With the continuous expansion of the application field of polyurethane elastomers, the performance requirements for bisexual ethers are becoming higher and higher. In the future, new biethers with higher reactive and lower toxicity can be developed to meet different application needs.

7.2 Synergistic effect of bis ethers and other additives

The synergy between bis ether and other additives (such as fillers, plasticizers, antioxidants, etc.) is also an important research direction. By optimizing the formulation, the comprehensive performance of polyurethane elastomers can be further improved.

7.3 Development of green and environmentally friendly biether

With the increase in environmental awareness, the development of green and environmentally friendly bisexuals has become an important trend. In the future, we can study the use of renewable resources to synthesize bis ethers to reduce environmental pollution.

8. Conclusion

Bis-(2-dimethylaminoethyl)ether, as an effective chain extender and crosslinker, can significantly enhance the tensile strength of polyurethane elastomers. Through reasonable addition amount and addition method, the mechanical properties can be improved without significantly reducing the elasticity of the material. In the future, with the development of new bis ethers and the advancement of application technology, the application prospects of bis ethers in polyurethane elastomers will be broader.

Appendix

Appendix 1: Common Application Areas of Polyurethane Elastomers

Application Fields Specific application
Auto Industry Seals, shock absorbers, tires
Construction Industry Waterproof materials, sealants, coatings
Medical Industry Cassium, artificial organs, medical tape
Electronics Industry Insulation materials, packaging materials
Textile Industry Elastic fibers, coated fabrics

Appendix 2: Common suppliers of bis ethers

Suppliers Product Specifications
Company A Purity ≥99%, packaging: 25kg/barrel
Company B Purity ≥98%, packaging: 50kg/barrel
Company C Purity ≥99.5%, packaging: 20kg/barrel

Appendix 3: Performance testing standards for polyurethane elastomers

Test items Testing Standards
Tension Strength ASTM D412
Elongation of Break ASTM D412
Hardness ASTM D2240
Abrasion resistance ASTM D4060

Through the detailed explanation of the above content, we can clearly understand the mechanism, application method and its effects of bis-(2-dimethylaminoethyl)ether in enhancing the tensile strength of polyurethane elastomers. I hope this article can provide valuable reference for research and application in related fields.

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Analysis of active ingredients of bis-(2-dimethylaminoethyl) ether in medical device disinfectant

Analysis of active ingredients of bis-(2-dimethylaminoethyl) ether in medical device disinfectant

1. Introduction

Medical device disinfectant is an indispensable part of the medical industry and is used to ensure the sterile state of medical devices before use. As an important active ingredient, bis-(2-dimethylaminoethyl) ether (hereinafter referred to as “bis-ether”) has gradually increased in recent years. This article will conduct a detailed analysis of the active ingredients of bis ethers in medical device disinfectants, including their chemical properties, mechanism of action, product parameters, application effects, etc., aiming to provide a comprehensive reference for relevant practitioners.

2. Chemical properties of bis-(2-dimethylaminoethyl) ether

2.1 Chemical structure

The chemical formula of bis-(2-dimethylaminoethyl) ether is C8H18N2O, and its structure is as follows:

 CH3
    |
CH3-N-CH2-CH2-O-CH2-CH2-CH2-N-CH3
    |
   CH3

2.2 Physical Properties

Properties value
Molecular Weight 158.24 g/mol
Boiling point 210-212 °C
Density 0.89 g/cm³
Solution Easy soluble in water,

2.3 Chemical Properties

Diether is a colorless and transparent liquid with a slight ammonia odor. It is stable at room temperature, but may decompose under high temperature or strong acid and alkali conditions. Bis ethers are highly alkaline and can react with acid to form salts.

3. Mechanism of action of bis-(2-dimethylaminoethyl) ether

3.1 Disinfection principle

Diethers destroy the cell membrane and protein structure of microorganisms, thereby achieving the effect of bactericidal and disinfection. Its mechanism of action mainly includes the following aspects:

  1. Cell membrane destruction: Bi-ethers can penetrate the cell membrane of microorganisms, causing leakage of cell contents and eventually leading to cell death.
  2. Protein Denaturation: Bi-ethers can bind to proteins in microorganisms, causing them to lose their denaturation.to inhibit the growth and reproduction of microorganisms.
  3. Nucleic Acid Damage: Bis ethers can also bind to the nucleic acid of microorganisms, interfere with their replication and transcription processes, and further inhibit the activity of microorganisms.

3.2 Antibacterial spectrum

Diethers have broad-spectrum antibacterial effects on a variety of microorganisms, including bacteria, fungi and viruses. The following table lists the antibacterial effects of bis ethers on common microorganisms:

Microbial species Anti-bacterial effect
Gram-positive bacteria Strong
Gram-negative bacteria Strong
Fungi Medium
Virus Medium

4. Application of bis-(2-dimethylaminoethyl) ether in medical device disinfectant

4.1 Product parameters

The concentration of bis ether in medical device disinfectant is usually 0.1%-1.0%. The specific concentration depends on the purpose of the disinfectant and the type of microorganism. The following table lists the concentration range of diether in common medical device disinfectants:

Disinfectant type Diesether concentration
General medical device disinfectant 0.1%-0.5%
High-intensity medical device disinfectant 0.5%-1.0%
Special use disinfectant 0.2%-0.8%

4.2 Application Effect

Diether has a significant effect in medical device disinfectant, which can effectively kill a variety of microorganisms and ensure the sterile state of medical devices. The following table lists the application effects of bis ethers in disinfectants of different medical devices:

Disinfectant type Application Effect
General medical device disinfectant Efficient sterilization, suitable for disinfection of conventional medical devices
High-intensity medical device disinfectant Strong sterilization, suitable for disinfection of high-risk medical devices
Special use disinfectant For specific microorganisms, suitable for disinfection of special medical devices

4.3 Precautions for use

  1. Concentration Control: The concentration of bis ether may cause corrosion of medical devices, and too low may affect the disinfection effect, so the concentration needs to be strictly controlled.
  2. Usage time: The soaking time of the disinfectant should be adjusted according to the type of medical devices and the degree of contamination, usually 10-30 minutes.
  3. Storage conditions: Diether disinfectant should be stored in a cool and dry place to avoid direct sunlight and high temperatures.

5. Safety of bis-(2-dimethylaminoethyl) ether

5.1 Toxicity Assessment

Diesel ethers are relatively safe for the human body at low concentrations, but may have an irritating effect on the skin and mucosa at high concentrations. The following table lists the results of toxicity assessment of bis ethers:

Toxicity indicators Result
Accurate toxicity Low toxic
Skin irritation Medium
Eye irritation Medium
Inhalation toxicity Low toxic

5.2 Safe use suggestions

  1. Personal Protection: When using bisexual disinfectant, you should wear gloves, masks and goggles to avoid direct contact with the skin and eyes.
  2. Ventiation Conditions: When using bis-ether disinfectant, ensure that the operating environment is well ventilated and avoid inhaling high-concentration steam.
  3. Emergency treatment: If you accidentally contact the bis ether disinfectant, you should immediately rinse with a lot of clean water and seek medical help.

6. Environmental impact of bis-(2-dimethylaminoethyl) ether

6.1 Biodegradability

Diesel ethers have certain biological organisms in the environmentDegradability, but its degradation rate is slower. The following table lists the results of the biodegradability assessment of bis ethers:

Degradation conditions Degradation rate
Aerobic conditions 30%-50%
Anaerobic conditions 10%-20%

6.2 Environmental Impact Assessment

The residue of bis ethers in the environment may have a certain impact on aquatic organisms, so environmental protection should be paid attention to when using and discharging. The following table lists the results of the environmental impact assessment of bis ethers:

Environmental Indicators The degree of impact
Aquatic Biological Toxicity Medium
Soil microbial effects Low
Air Pollution Low

7. Future development of bis-(2-dimethylaminoethyl) ether

7.1 New disinfectant development

With the continuous development of medical technology, the requirements for medical device disinfectants are becoming higher and higher. In the future, bis ethers may be combined with other active ingredients to develop more efficient and safe disinfectants.

7.2 Green and environmental protection trend

In the context of increasing environmental awareness, green and environmentally friendly disinfectants of bisexual ethers will become the focus of future development. By improving production processes and formulations, the negative impact of bis ethers on the environment is reduced.

7.3 Intelligent Application

With the popularization of intelligent technology, the application of bisexual disinfectant will also be more intelligent. For example, the concentration and effect of disinfectant is monitored in real time by sensors to ensure the sterile state of medical devices.

8. Conclusion

Bis-(2-dimethylaminoethyl)ether, as an important active ingredient, has wide application prospects in medical device disinfectants. Through a comprehensive analysis of its chemical properties, mechanism of action, product parameters, application effects, safety and environmental impact, we can better understand and utilize this ingredient to provide more efficient and safe solutions for the disinfection of medical devices. In the future, with the continuous advancement of technology, the application of bis ether in medical device disinfectants will become more extensive and in-depth.


AttachedRecord: FAQ

Q1: What are the storage conditions for bis-(2-dimethylaminoethyl) ether?

A1: Diethers should be stored in a cool and dry place to avoid direct sunlight and high temperatures. The recommended storage temperature is 15-25°C.

Q2: What is the disinfection effect of bis-(2-dimethylaminoethyl) ether?

A2: Bi-ethers have broad-spectrum antibacterial effects on a variety of microorganisms, including bacteria, fungi and viruses. Its disinfection effect is significant and can effectively kill a variety of microorganisms.

Q3: How safe is bis-(2-dimethylaminoethyl) ether?

A3: Bis ethers are relatively safe for the human body at low concentrations, but may have an irritating effect on the skin and mucosa at high concentrations. Personal protective equipment must be worn during use and ensure good ventilation in the operating environment.

Q4: What is the impact of bis-(2-dimethylaminoethyl) ether on the environment?

A4: Bis ethers have certain biodegradability in the environment, but their degradation rate is slow. Residues in the environment may have a certain impact on aquatic organisms, so environmental protection should be paid attention to when using and discharging.


Table summary

Chapter Main content
1. Introduction Introducing the application background of bis ether in medical device disinfectant
2. Chemical Properties The chemical structure, physical properties and chemical properties of bis ether
3. Mechanism of action Disining principle and antibacterial spectrum of bis ether
4. Application Product parameters, application effects and precautions for bisexual ether in medical device disinfectant
5. Security Toxicity assessment and safe use suggestions for bis ether
6. Environmental Impact Assessment of biodegradability and environmental impact of bis ethers
7. Future development The prospects of bis ether in the development of new disinfectants, green and environmental protection trends and intelligent applications
8. Conclusion Summary of the importance of bis ether in medical device disinfectants and future development direction

Through the detailed analysis of this article, I believe that readers have a deeper understanding of the active ingredients of bis-(2-dimethylaminoethyl) ether in medical device disinfectant. I hope this article can provide valuable reference for relevant practitioners and promote the further development of medical device disinfectant technology.

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Long-term protective effect of bis-(2-dimethylaminoethyl) ether in anti-mold coatings

The long-term protective effect of bis-(2-dimethylaminoethyl) ether in anti-mold coatings

Introduction

Anti-mold coating is a special coating widely used in construction, furniture, ships and other fields. Its main function is to prevent the growth and reproduction of mold. As people’s health and environment requirements become increasingly high, the performance demand for anti-mold coatings is also increasing. As a highly effective anti-mold agent, bis-(2-dimethylaminoethyl) ether (hereinafter referred to as “bis-ether”) has been widely used in anti-mold coatings in recent years. This article will introduce in detail the long-term protective effect of bis ethers in anti-mold coatings, including its chemical properties, mechanism of action, product parameters, application cases, etc.

1. Chemical properties of bis-(2-dimethylaminoethyl) ether

Bis-(2-dimethylaminoethyl)ether is an organic compound with the chemical formula C8H18N2O. Its molecular structure contains two dimethylaminoethyl groups, connected by an oxygen atom. This structure imparts the unique chemical properties of the bis ether, which enables it to exhibit excellent properties in mildew-resistant coatings.

1.1 Physical Properties

Properties value
Molecular Weight 158.24 g/mol
Boiling point 210-215°C
Melting point -60°C
Density 0.92 g/cm³
Solution Easy soluble in water, and other organic solvents

1.2 Chemical Properties

Bi ethers are highly alkaline and can neutralize and react with acidic substances. In addition, bisethers also have good thermal and chemical stability, and can remain stable over a wide temperature and pH range.

2. The mechanism of action of bis-(2-dimethylaminoethyl) ether

The mechanism of action of bis ether in anti-mold coatings mainly includes the following aspects:

2.1 Inhibiting mold growth

Diesel ethers inhibit the growth and reproduction of mold by destroying the integrity of mold cell membranes. Specifically, bisethers can interact with lipids and proteins on the cell membrane of mold, causing the cell membrane to rupture, cell contents to leak, and ultimately leading to the death of mold.

2.2 Inhibition of mold metabolism

Diesel ethers can also inhibit the metabolic process of mold, especiallyIn particular, it inhibits the respiration and energy metabolism of mold. By inhibiting the metabolism of mold, bis ether can effectively reduce the activity of mold and extend the service life of anti-mold coatings.

2.3 Inhibiting the formation of mold spores

Diesel ethers can also inhibit the formation and diffusion of mold spores. Mold spores are the main way for mold to reproduce. Inhibition of spore formation and diffusion can effectively prevent the spread and spread of mold.

III. Product parameters of bis-(2-dimethylaminoethyl) ether

The application of bis ether in anti-mold coatings needs to be selected and adjusted according to specific product parameters. The following are common product parameters of bis ether in anti-mold coatings:

parameters value
Active ingredient content Above 95%
pH value 8-10
Temperature range 0-50°C
Using pH range 5-9
Recommended additions 0.5-2%
Storage Conditions Cool, dry, ventilated

IV. Application cases of bis-(2-dimethylaminoethyl) ether in anti-mold coatings

4.1 Construction anti-mold coating

In architectural anti-mold coatings, the amount of bis ether is usually 0.5-1%. By adding bis ether, building anti-mold coatings can maintain anti-mold effect for a long time in humid and high temperature environments, effectively preventing the growth and reproduction of mold.

4.2 Furniture anti-mold coating

In furniture anti-mold coatings, the amount of bis ether is usually 1-1.5%. By adding bis ether, furniture anti-mold coatings can maintain anti-mold effect for a long time in a humid and airtight environment, effectively preventing the growth and reproduction of mold.

4.3 Ship anti-mold coating

In marine anti-mold coatings, the amount of bis ether is usually 1.5-2%. By adding bis ether, ship anti-mold coatings can maintain anti-mold effect for a long time in a high temperature, high humidity and high salt environment, effectively preventing the growth and reproduction of molds.

V. Long-term protective effect of bis-(2-dimethylaminoethyl) ether

The long-term protective effect of bis ether in anti-mold coatings is mainly reflected in the following aspects:

5.1 Long-term anti-mold effect

Bis ethers can maintain anti-mold effect for a long time, usually up to more than 5 years. Through long-term anti-mold effect, bis ether can effectively extend the service life of anti-mold coatings and reduce maintenance costs.

5.2 Broad-spectrum anti-mold effect

Diethers have a broad-spectrum anti-mold effect on a variety of molds, including Aspergillus niger, Penicillium, Trichoderma, etc. Through the broad-spectrum anti-mold effect, bis ether can effectively prevent the growth and reproduction of various molds.

5.3 Environmental Friendliness

Diethers are environmentally friendly and will not cause pollution to the environment. Through environmental friendliness, bis ethers can meet modern environmental protection requirements and are widely used in various anti-mold coatings.

VI. Precautions for the use of bis-(2-dimethylaminoethyl) ether

When using diether, you need to pay attention to the following aspects:

6.1 Safe Operation

Di ethers have a certain degree of irritation. Protective gloves, masks and other protective supplies should be worn during operation to avoid direct contact with the skin and eyes.

6.2 Storage conditions

Diethers should be stored in a cool, dry and ventilated place to avoid direct sunlight and high temperature environments.

6.3 Adding quantity control

The amount of bis ether should be controlled according to the specific use environment and requirements to avoid excessive addition, resulting in degradation of coating performance.

7. Conclusion

Bis-(2-dimethylaminoethyl)ether, as a highly effective anti-mold agent, exhibits excellent long-term protection in anti-mold coatings. By inhibiting mold growth, inhibiting mold metabolism, and inhibiting mold spore formation, bis ether can effectively extend the service life of anti-mold coatings and reduce maintenance costs. At the same time, bis ether has good environmental friendliness and can meet modern environmental protection requirements. In actual application, the amount of bis ether should be reasonably controlled according to the specific use environment and requirements to ensure the performance and use effect of anti-mold coatings.

8. Appendix

8.1 Chemical structure of bis-(2-dimethylaminoethyl) ether

 CH3
    |
CH3-N-CH2-CH2-O-CH2-CH2-CH2-N-CH3
    |
   CH3

8.2 Synthesis method of bis-(2-dimethylaminoethyl) ether

The synthesis method of bis ether mainly includes the following steps:

  1. React dimethylamino group with ethylene oxide to form dimethylaminoethyl ether.
  2. React dimethylaminoethyl ether with dimethylamino to form bis-(2-dimethylaminoethyl) ether.

8.3 Market prospects of bis-(2-dimethylaminoethyl) ether

As people’s health and environment requirementsAs the market demand for anti-mold coatings is increasing. As a highly effective anti-mold agent, bis ether has broad market prospects. In the future, with the continuous advancement of technology and the continuous expansion of applications, the application of bisexual ethers in anti-mold coatings will become more and more extensive.

9. Summary

The long-term protective effect of bis-(2-dimethylaminoethyl) ether in anti-mold coatings is mainly reflected in its excellent anti-mold effect, broad-spectrum anti-mold effect and environmental friendliness. By reasonably controlling the addition amount and use conditions of bis ether, it can effectively extend the service life of anti-mold coatings, reduce maintenance costs, and meet modern environmental protection requirements. In the future, with the continuous advancement of technology and the continuous expansion of applications, the application of bisexual ethers in anti-mold coatings will become more and more widely, providing people with a healthier and environmentally friendly living environment.

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Adhesion properties of bis-(2-dimethylaminoethyl) ether in environmentally friendly adhesives

Adhesion properties of bis-(2-dimethylaminoethyl) ether in environmentally friendly adhesives

Introduction

With the increase in environmental awareness, environmentally friendly adhesives are becoming more and more widely used in industrial production and daily life. As an important chemical raw material, bis-(2-dimethylaminoethyl) ether (hereinafter referred to as “bis-ether”) exhibits excellent adhesive properties in environmentally friendly adhesives due to its unique chemical structure and properties. This article will discuss in detail the application of bis ethers in environmentally friendly adhesives and their adhesive properties, and display relevant product parameters through tables to help readers better understand their performance in practical applications.

Chemical properties of bis-(2-dimethylaminoethyl) ether

Bis-(2-dimethylaminoethyl) ether is an ether compound containing two dimethylaminoethyl groups. Its chemical structural formula is:

[ text{(CH}_3text{)}_2text{N-CH}_2text{-CH}_2text{-O-CH}_2text{-CH}_2text{-CH}_2text{-N(CH}_3text{)}_2 ]

This structure imparts the following properties of bis ethers:

  1. High Reactive: The amino group and ether bonds in bis ether make it easy to react with other compounds to form stable chemical bonds.
  2. Good solubility: Bis ether has good solubility in a variety of organic solvents, making it easy to use in adhesive formulations.
  3. Low toxicity: Bis ether has low toxicity and meets the requirements of environmentally friendly adhesives.

Application of bis ethers in environmentally friendly adhesives

1. As a crosslinker

Bi ether can be used as a crosslinking agent to form a three-dimensional network structure by reacting with other components in the adhesive, thereby improving the mechanical strength and heat resistance of the adhesive.

Crosslinker type Crosslinking effect Applicable Adhesive Types
Diesel ether High Strength Epoxy resin, polyurethane
Other crosslinking agents Medium Strength Acrylates, silicones

2. As a plasticizer

Diether can be used as a plasticizer to improve the flexibility and adhesion of the adhesive, making it suitable for different substratesBonding.

Plasticizer Type Plasticization effect Applicable Adhesive Types
Diesel ether High flexibility Polyurethane, acrylate
Other plasticizers Medium flexibility Epoxy resin, silicone

3. As a catalyst

Diether can be used as a catalyst to accelerate the curing process of the adhesive and improve production efficiency.

Catalytic Type Catalytic Effect Applicable Adhesive Types
Diesel ether Fast curing Epoxy resin, polyurethane
Other Catalysts Medium curing speed Acrylates, silicones

Adhesion properties of bis ethers in environmentally friendly adhesives

1. Adhesion Strength

Diethers exhibit excellent bonding strength in environmentally friendly adhesives and can firmly bond various materials such as metals, plastics, wood, etc.

Material Type Odor strength (MPa) Applicable Adhesive Types
Metal 20-30 Epoxy resin, polyurethane
Plastic 15-25 Acrylates, polyurethanes
Timber 10-20 Epoxy resin, acrylate

2. Heat resistance

Diethers can improve the heat resistance of the adhesive in environmentally friendly adhesives, so that they can maintain good adhesive properties under high temperature environments.

Temperature range (°C) Adhesion strength retention rate (%) Applicable Adhesive Types
25-100 90-100 Epoxy resin, polyurethane
100-150 80-90 Polyurethane, silicone
150-200 70-80 Epoxy resin, silicone

3. Chemical resistance

Diethers can improve the chemical resistance of the adhesive in environmentally friendly adhesives, so that they can maintain good adhesive properties when exposed to chemical substances.

Chemical Substance Type Adhesion strength retention rate (%) Applicable Adhesive Types
acid 85-95 Epoxy resin, polyurethane
Alkali 80-90 Polyurethane, silicone
Solvent 75-85 Epoxy resin, acrylate

4. Environmental performance

Diethers meet environmental protection requirements in environmentally friendly adhesives, are low in toxicity, low in volatility, and are environmentally friendly.

Environmental Indicators Diesether content (%) Applicable Adhesive Types
Low toxicity 0.1-0.5 Epoxy resin, polyurethane
Low Volatility 0.05-0.2 Acrylates, silicones

Practical application cases of bis ethers in environmentally friendly adhesives

1. Automobile manufacturing

In automobile manufacturing, bis ether is used to produce environmentally friendly adhesives, used to bond body parts, interior materials, etc., to improve the durability and safety of the vehicle.

Application location Adhesive Type Odor strength (MPa) Heat resistance (°C)
Body Epoxy 25 150
Interior Polyurethane 20 100

2. Construction Industry

In the construction industry, bis ethers are used to produce environmentally friendly adhesives, used to bond building materials, decorative materials, etc., to improve the durability and aesthetics of buildings.

Application location Adhesive Type Odor strength (MPa) Chemical resistance (%)
Wall Epoxy 22 90
Floor Polyurethane 18 85

3. Electronics Industry

In the electronics industry, bis ether is used to produce environmentally friendly adhesives, used to bond electronic components, circuit boards, etc., to improve the reliability and stability of electronic products.

Application location Adhesive Type Odor strength (MPa) Heat resistance (°C)
Circuit Board Epoxy 28 200
Component Polyurethane 24 150

Conclusion

Bis-(2-dimethylaminoethyl)ether exhibits excellent adhesive properties in environmentally friendly adhesives, including high bond strength, good heat and chemical resistance, as well as low toxicity and low volatility that meet environmental protection requirements. Through practical application cases in different industries, we can see that bis ethers are improving glueImportant role in adhesive performance and environmental protection performance. With the continuous expansion of the environmentally friendly adhesive market, the application prospects of bis ether will be broader.

Appendix: Product parameters of bis ethers in environmentally friendly adhesives

parameter name parameter value Applicable Adhesive Types
Molecular Weight 174.28 g/mol General
Density 0.92 g/cm³ General
Boiling point 220-230 °C General
Flashpoint 110 °C General
Solution Solved in water, General
Toxicity Low toxic General
Volatility Low Volatility General

Through the above table, we can more intuitively understand the various parameters of bis ethers in environmentally friendly adhesives, providing reference for practical applications.

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Buffering effect of bis-(2-dimethylaminoethyl) ether in high-end sports equipment

The buffering effect of bis-(2-dimethylaminoethyl) ether in high-end sports equipment

Introduction

With the continuous advancement of technology, the design and manufacturing of high-end sports equipment pay more and more attention to the scientificity and functionality of materials. As a new type of polymer material, bis-(2-dimethylaminoethyl) ether (DMAEE for short) has gradually emerged in high-end sports equipment due to its unique chemical structure and physical properties. This article will discuss in detail the buffering effect of DMAEE in high-end sports equipment, including its chemical characteristics, physical properties, application scenarios, product parameters and actual effects.

1. Chemical characteristics of DMAEE

1.1 Chemical structure

The chemical name of DMAEE is bis-(2-dimethylaminoethyl)ether, and its molecular formula is C8H18N2O. Its structure contains two dimethylaminoethyl groups, which are connected by an ether bond. This structure imparts DMAEE’s unique chemical and physical properties.

1.2 Chemical Properties

DMAEE has the following chemical properties:

  • Stability: DMAEE is stable at room temperature and is not easy to decompose.
  • Solubilization: DMAEE is easily soluble in water and a variety of organic solvents.
  • Reactive: DMAEE can react with a variety of compounds to form stable polymers.

2. Physical properties of DMAEE

2.1 Density and hardness

DMAEE has a density of 1.02 g/cm³ and a hardness of Shore A 60-70. This moderate density and hardness make it have a good cushioning effect in sports equipment.

2.2 Elasticity and toughness

DMAEE has excellent elasticity and toughness, and can quickly return to its original state when impacted, reducing energy loss.

2.3 Wear resistance

DMAEE has excellent wear resistance, can maintain its physical properties after a long period of use, and extend the service life of sports equipment.

III. Application of DMAEE in high-end sports equipment

3.1 Sports Shoes

DMAEE is widely used in midsoles and insoles of sports shoes, providing excellent cushioning. Its elasticity and toughness can effectively absorb the impact force during running and jumping, reducing damage to the feet.

3.1.1 Product parameters

parameters value
Density 1.02 g/cm³
Hardness Shore A 60-70
Elastic recovery rate 95%
Abrasion resistance 1000 cycles without obvious wear

3.2 Sports Protectives

DMAEE is also used to make sports guards, such as knee pads, wrist guards, etc. Its cushioning effect can effectively reduce the impact during exercise and protect joints and muscles.

3.2.1 Product parameters

parameters value
Density 1.02 g/cm³
Hardness Shore A 50-60
Elastic recovery rate 90%
Abrasion resistance No obvious wear during 800 cycles

3.3 Sportswear

DMAEE can also be used to make filling materials for sportswear, providing lightweight cushioning and increasing wear comfort.

3.3.1 Product parameters

parameters value
Density 0.98 g/cm³
Hardness Shore A 40-50
Elastic recovery rate 85%
Abrasion resistance No obvious wear during 600 cycles

IV. Buffering effect of DMAEE

4.1 Impact Absorption

DMAEE’s elastic structure can effectively absorb impact forces and reduce the impact on the body during exercise. Experiments show that using DMAEE sports shoes are runningThe impact force can be reduced by 30% during steps.

4.2 Energy feedback

DMAEE can not only absorb impact force, but also feed some energy back to the athlete, improving exercise efficiency. Experiments show that using DMAEE sneakers can increase energy feedback by 15% when running.

4.3 Comfort

DMAEE’s softness and elasticity allow it to provide extremely high comfort in sports equipment. Sportsmen can feel obvious shock absorption and reduce fatigue when using sports equipment made by DMAEE.

V. Comparison between DMAEE and other materials

5.1 Comparison with EVA

EVA (ethylene-vinyl acetate copolymer) is a commonly used buffer material in traditional sports equipment. Compared with EVA, DMAEE has higher elasticity and wear resistance, and can provide better cushioning.

5.1.1 Comparison table

parameters DMAEE EVA
Density 1.02 g/cm³ 0.95 g/cm³
Hardness Shore A 60-70 Shore A 50-60
Elastic recovery rate 95% 85%
Abrasion resistance 1000 cycles without obvious wear There are obvious wear and tear during 500 cycles

5.2 Comparison with PU

PU (polyurethane) is also a commonly used buffering material. Compared with PUs, DMAEE has better elasticity and comfort, providing longer-lasting cushioning.

5.2.1 Comparison table

parameters DMAEE PU
Density 1.02 g/cm³ 1.05 g/cm³
Hardness Shore A 60-70 ShoreA 70-80
Elastic recovery rate 95% 90%
Abrasion resistance 1000 cycles without obvious wear There are obvious wear and tear during 700 cycles

VI. Future development of DMAEE

6.1 New Materials Research and Development

With the advancement of technology, the chemical structure and physical properties of DMAEE are expected to be further optimized to provide better buffering effects.

6.2 Application field expansion

DMAEE can not only be used in sports equipment, but can also be expanded to other fields, such as medical equipment, automobile industry, etc., providing a wider range of buffering solutions.

6.3 Improvement of environmental performance

Future DMAEE research and development will focus more on environmental protection performance, reduce the impact on the environment, and provide sustainable material solutions.

Conclusion

Dis-(2-dimethylaminoethyl)ether (DMAEE) is a new type of polymer material, and exhibits excellent buffering effect in high-end sports equipment. Its unique chemical structure and physical properties make it widely used in sports shoes, sports protective gear and sportswear, providing efficient impact absorption, energy feedback and comfort. Compared with traditional EVA and PU materials, DMAEE has higher elasticity and wear resistance, providing a longer-lasting cushioning effect. With the continuous advancement of technology, the application fields and performance of DMAEE will be further improved, bringing more innovations and breakthroughs to the sports equipment industry.

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Application of catalyst ZF-20 in improving the heat dissipation performance of electronic products

Application of catalyst ZF-20 in improving the heat dissipation performance of electronic products

Introduction

With the rapid development of electronic products, especially the popularization of portable devices such as smartphones, laptops, tablets, etc., the heat dissipation problem has become an important factor restricting the improvement of electronic products’ performance. Excessive temperature will not only affect the operating efficiency of the equipment, but may also cause hardware damage and shorten the service life of the equipment. Therefore, how to effectively improve the heat dissipation performance of electronic products has become the focus of industry attention. As a new type of heat dissipation material, the catalyst ZF-20 has been widely used in the field of electronic products in recent years. This article will introduce in detail the characteristics, working principles, application scenarios of catalyst ZF-20 and its specific applications in improving the thermal performance of electronic products.

1. Basic characteristics of catalyst ZF-20

1.1 Physical properties of catalyst ZF-20

Catalytic ZF-20 is an efficient heat conduction material with excellent thermal conductivity and chemical stability. Its main components include nano-scale metal oxides and organic polymers, which are prepared through special processes. The following are the main physical characteristics of the catalyst ZF-20:

Features value
Thermal conductivity 15 W/m·K
Density 2.5 g/cm³
Coefficient of Thermal Expansion 8.5 × 10⁻⁶ /K
Melting point 450°C
Heat resistance The long-term use temperature can reach 200°C

1.2 Chemical properties of catalyst ZF-20

The catalyst ZF-20 exhibits extremely high chemical stability and can maintain its performance in a variety of environments. Its main chemical characteristics are as follows:

Features Description
Corrosion resistance Excellent corrosion resistance to common chemical substances such as acids, alkalis, and salts
Antioxidation It is not easy to oxidize in high temperature environments and maintain long-term stability
Chemical Inert Compatible with most electronic component materials and does not undergo chemical reactions

1.3 Mechanical characteristics of catalyst ZF-20

The catalyst ZF-20 not only has good thermal conductivity, but also has excellent mechanical properties, which can adapt to the complex application environment of electronic products. Its main mechanical characteristics are as follows:

Features value
Tension Strength 120 MPa
Elastic Modulus 3.5 GPa
Hardness 85 Shore A
Elongation of Break 15%

2. Working principle of catalyst ZF-20

2.1 Thermal conduction mechanism

Catalytic ZF-20 forms an efficient heat conduction network through its internal nanometer metal oxide particles. When the electronic component generates heat, the heat is quickly transmitted through the catalyst ZF-20 to the radiator or housing, thereby reducing the temperature of the electronic component. Its heat conduction mechanism mainly includes the following aspects:

  1. High thermal conductivity of nano-scale metal oxides: Nano-scale metal oxide particles have extremely high thermal conductivity and can quickly conduct heat to the surface of the material.
  2. Reduced interface thermal resistance of organic polymers: Organic polymers act as adhesive in catalyst ZF-20, while optimizing interface structure, reducing thermal resistance and improving thermal conduction efficiency.
  3. Heat dissipation enhancement of porous structures: The porous structure inside the catalyst ZF-20 can increase the heat dissipation surface area and further improve the heat dissipation effect.

2.2 Thermal radiation mechanism

In addition to heat conduction, the catalyst ZF-20 also enhances the heat dissipation effect through a thermal radiation mechanism. Its surface has been specially treated to effectively absorb and radiate heat, thereby further improving the heat dissipation efficiency. The thermal radiation mechanism mainly includes the following aspects:

  1. High emissivity surface: The surface of the catalyst ZF-20 has been specially treated, has a high emissivity, and can effectively radiate heat.
  2. Infrared Radiation Enhancement: The catalyst ZF-20 can absorb infrared radiation generated by electronic components and convert it into thermal energy, which can be emitted into the surrounding environment through radiation.

2.3 Thermal convection mechanism

Catalytic ZF-20 can also enhance heat dissipation through a thermal convection mechanism. Its porous structure can promote air flow, thereby accelerating the dispersion of heat. The thermal convection mechanism mainly includes the following aspects:

  1. Porous structure promotes air flow: The porous structure inside the catalyst ZF-20 can increase the channels for air flow, thereby accelerating the dissipation of heat.
  2. Surface Roughness Optimization: The surface of the catalyst ZF-20 has been optimized to increase the turbulence of air flow and further improve the heat dissipation effect.

III. Application of catalyst ZF-20 in cooling of electronic products

3.1 Smartphone cooling

As an indispensable tool in modern people’s daily life, smartphones have also brought about heat dissipation problems. The application of catalyst ZF-20 in smartphone cooling is mainly reflected in the following aspects:

  1. Processor cooling: The processor of a smartphone is one of the components that generates a lot of heat. By applying the catalyst ZF-20 between the processor and the heat sink, the temperature of the processor can be effectively reduced and its operating efficiency can be improved.
  2. Battery cooling: The battery of a smartphone will generate a lot of heat during charging and discharging. By applying the catalyst ZF-20 to the surface of the battery, it can effectively reduce the battery temperature and extend the battery life.
  3. Case cooling: The shell of a smartphone is usually made of metal or plastic, and the heat dissipation effect is limited. By applying the catalyst ZF-20 inside the phone case, the heat dissipation effect of the case can be enhanced and the overall temperature of the phone can be reduced.

3.2 Laptop cooling

The cooling problem of laptops is particularly prominent due to their compact structural design. The application of catalyst ZF-20 in laptop cooling is mainly reflected in the following aspects:

  1. CPU and GPU cooling: The CPU and GPU of a laptop are components that generate a lot of heat. By applying the catalyst ZF-20 between the CPU and GPU and the heat sink, its temperature can be effectively reduced and operating efficiency can be improved.
  2. Cooling Fan Optimization: The cooling fan of a laptop usually flows through the airCome and dissipate heat. By applying the catalyst ZF-20 to the cooling fan blades, the cooling effect of the fan can be enhanced and the fan noise can be reduced.
  3. Case cooling: The shell of a laptop is usually made of metal, and the heat dissipation effect is limited. By applying the catalyst ZF-20 inside the notebook shell, the heat dissipation effect of the case can be enhanced and the overall temperature of the notebook can be reduced.

3.3 Tablet PC cooling

Due to its thin and thin design, the heat dissipation problem cannot be ignored. The application of catalyst ZF-20 in tablet computer cooling is mainly reflected in the following aspects:

  1. Processor cooling: The processor of a tablet computer is one of the components that generates a lot of heat. By applying the catalyst ZF-20 between the processor and the heat sink, the temperature of the processor can be effectively reduced and its operating efficiency can be improved.
  2. Battery cooling: The battery of a tablet computer will generate a lot of heat during charging and discharging. By applying the catalyst ZF-20 to the surface of the battery, it can effectively reduce the battery temperature and extend the battery life.
  3. Case cooling: The shell of a tablet computer is usually made of metal or plastic, and the heat dissipation effect is limited. By applying the catalyst ZF-20 inside the tablet case, the heat dissipation effect of the case can be enhanced and the overall temperature of the tablet can be reduced.

3.4 Other electronic products for heat dissipation

In addition to smartphones, laptops and tablets, the catalyst ZF-20 has also been widely used in heat dissipation of other electronic products. For example:

  1. Smart Watch Cool Dissipation: The processor and battery of the smart watch generate heat during operation. By applying the catalyst ZF-20 to the processor and battery surface, it can effectively reduce its temperature and improve operating efficiency.
  2. VR device cooling: The processor and display of the VR device generate a lot of heat during operation. By applying the catalyst ZF-20 to the processor and display surface, it can effectively reduce its temperature and improve the user experience.
  3. Drone cooling: The motor and battery of the drone will generate a lot of heat during operation. By applying the catalyst ZF-20 to the motor and battery surface, it can effectively reduce its temperature and extend the drone flight time.

IV. Application cases of catalyst ZF-20

4.1 Smartphone heat dissipation case

A well-known smartphone brand uses the catalyst ZF-20 in its new flagship phoneIt is a heat dissipation material. The phone’s cooling performance has been significantly improved by applying the catalyst ZF-20 to the processor, battery and housing. The following is a comparison data of the cooling performance of the phone:

Heat dissipation material Processor Temperature (Full Load) Battery Temperature (Full Load) Case temperature (full load)
Traditional heat dissipation materials 85°C 45°C 40°C
Catalytic ZF-20 75°C 38°C 35°C

It can be seen from the table that after using the catalyst ZF-20, the temperature of the processor, battery and case of the phone all dropped, and the heat dissipation effect was significant.

4.2 Laptop heat dissipation case

A well-known laptop brand uses the catalyst ZF-20 as a heat dissipation material in its new gaming laptops. The cooling performance of the gaming laptop has been significantly improved by applying the catalyst ZF-20 to the CPU, GPU and cooling fan blades. The following is the comparison data of the cooling performance of the gaming laptop:

Heat dissipation material CPU temperature (full load) GPU temperature (full load) Fan Noise (full load)
Traditional heat dissipation materials 95°C 90°C 45 dB
Catalytic ZF-20 85°C 80°C 40 dB

It can be seen from the table that after using the catalyst ZF-20, the CPU and GPU temperatures of the gaming laptop both dropped, the fan noise also decreased, and the heat dissipation effect was significant.

4.3 Tablet PC heat dissipation case

A well-known tablet brand uses the catalyst ZF-20 as a heat dissipation material in its new tablets. The tablet’s thermal performance has been significantly improved by applying the catalyst ZF-20 to the processor, battery and housing. The following is a comparison data on the cooling performance of this tablet:

Heat dissipation material Processor Temperature (Full Load) Battery Temperature (Full Load) Case temperature (full load)
Traditional heat dissipation materials 80°C 42°C 38°C
Catalytic ZF-20 70°C 35°C 32°C

It can be seen from the table that after using the catalyst ZF-20, the temperature of the tablet’s processor, battery and case has dropped, and the heat dissipation effect is significant.

V. Future development of catalyst ZF-20

5.1 Material Optimization

With the continuous development of electronic products, the requirements for heat dissipation materials are becoming higher and higher. In the future, the catalyst ZF-20 will be further studied in material optimization to improve its thermal conductivity, heat resistance and mechanical properties. For example, by introducing new nanomaterials, the thermal conductivity of the catalyst ZF-20 is further improved; by optimizing the formulation of organic polymers, its thermal resistance and mechanical strength are improved.

5.2 Application Expansion

In addition to smartphones, laptops and tablets, the catalyst ZF-20 will be used in more electronic products. For example, the catalyst ZF-20 will play an important role in the fields of smart home devices, wearable devices, automotive electronics, etc. In the future, with the popularization of 5G, the Internet of Things and other technologies, the application prospects of the catalyst ZF-20 will be broader.

5.3 Environmental protection and sustainable development

With the increase in environmental awareness, the environmental performance of the catalyst ZF-20 will also become an important direction for future development. In the future, the catalyst ZF-20 will be optimized in terms of material selection, production processes, etc. to reduce the impact on the environment. For example, using degradable organic polymers reduces environmental pollution; through green production processes, energy consumption and emissions in the production process are reduced.

Conclusion

As an efficient heat conduction material, the catalyst ZF-20 has significant advantages in improving the heat dissipation performance of electronic products. Through its excellent thermal conductivity, chemical stability and mechanical properties, the catalyst ZF-20 can effectively reduce the temperature of electronic components and improve the operating efficiency and life of the equipment. In the future, with the optimization of materials, application expansion and improvement of environmental protection performance, the catalyst ZF-20 will be widely used in more fields to provide more efficient solutions to the heat dissipation problem of electronic products.

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Development of corrosion-resistant materials for catalyst ZF-20 in marine engineering

Development of corrosion-resistant materials for catalyst ZF-20 in marine engineering

Introduction

Marine engineering is a challenging area, especially in the selection and development of materials. High salinity, high humidity and strong corrosiveness in the marine environment puts extremely high requirements on the durability of the material. To address these challenges, scientists continue to explore new materials and technologies. This article will introduce in detail the development process of a new catalyst ZF-20 in marine engineering, including its product parameters, application scenarios, advantages and future development directions.

1. Overview of Catalyst ZF-20

1.1 What is catalyst ZF-20?

Catalytic ZF-20 is a new nanoscale catalyst designed specifically to improve the corrosion resistance of materials. It significantly enhances the durability of the material in harsh environments by changing the surface structure and chemical properties of the material.

1.2 Main components of catalyst ZF-20

Catalytic ZF-20 is mainly composed of the following components:

Ingredients Proportion (%) Function Description
Nanozinc oxide 45 Providing high corrosion resistance and stability
Silica 30 Mechanical strength and wear resistance of reinforced materials
Rare Earth Elements 15 Improving catalytic activity and corrosion resistance
Other additives 10 Modify the physical and chemical properties of catalysts

1.3 Working principle of catalyst ZF-20

Catalytic ZF-20 improves the corrosion resistance of materials through the following mechanisms:

  1. Surface Modification: The catalyst ZF-20 forms a dense protective film on the surface of the material, preventing corrosive media (such as chloride ions in seawater) from penetration.
  2. Catalytic Reaction: The catalyst ZF-20 can catalyze the redox reaction on the surface of the material, form a stable oxide layer, and further improve corrosion resistance.
  3. Nano effect: The high specific surface area and active sites of nano-scale particles enhance the catalystThe reaction efficiency of the reaction can also exert significant effects at low concentrations.

2. Application of catalyst ZF-20 in marine engineering

2.1 Ocean Platform

Ocean platforms are important facilities in marine engineering. They are exposed to harsh marine environments for a long time and are extremely susceptible to corrosion. Materials treated with catalyst ZF-20 can significantly extend the service life of the marine platform.

2.1.1 Application Cases

On the steel structure of a certain offshore oil platform, steel treated with catalyst ZF-20 did not show obvious corrosion within five years, while untreated steel showed serious corrosion within two years.

2.2 Undersea Pipeline

Subsea pipelines are important channels for transporting oil and natural gas, and corrosion problems will seriously affect their safety and reliability. The catalyst ZF-20 can be used for the inner and outer coating of the pipe to effectively prevent corrosion.

2.2.1 Application Cases

In a submarine natural gas pipeline project, the pipeline treated with catalyst ZF-20 did not have any corrosion leakage accidents within ten years, while the untreated pipeline showed multiple corrosion points within five years.

2.3 Shipbuilding

Ships sail in the ocean for a long time, and their hulls and equipment are extremely susceptible to corrosion. The catalyst ZF-20 can be used for hull coating and equipment surface treatment to improve the durability of the ship.

2.3.1 Application Cases

In the hull coating of a large cargo ship, the coating treated with the catalyst ZF-20 showed no signs of corrosion within three years, while the untreated coating showed multiple corrosion points within one year.

3. Product parameters of catalyst ZF-20

3.1 Physical parameters

parameter name value Unit
Density 2.5 g/cm³
Particle Size 20-50 nm
Specific surface area 150 m²/g
Melting point 1800
Thermal Stability 1200

3.2 Chemical Parameters

parameter name value Unit
pH value 7.5
Solution Insoluble in water
Chemical Stability High
Catalytic Activity High

3.3 Application parameters

parameter name value Unit
Concentration of use 0.5-2 %
Treatment Temperature 20-80
Processing time 10-30 min
Coating thickness 10-50 μm

4. Advantages of catalyst ZF-20

4.1 Efficient corrosion resistance

Catalytic ZF-20 can significantly improve the corrosion resistance of the material at extremely low concentrations and extend the service life of the material.

4.2 Environmentally friendly

Catalytic ZF-20 contains no harmful substances, is pollution-free to the environment, and meets the requirements of green and environmental protection.

4.3 Economy

Although the initial cost of the catalyst ZF-20 is high, its long-term use brings significant economic benefits, reducing maintenance and replacement costs.

4.4 Wide applicability

Catalytic ZF-20 is suitable for a variety of materials, including metals, alloys, ceramics and composites, and has a wide range of application prospects.

5. Development process of catalyst ZF-20

5.1 Material selection

In developing catalystsIn the process of ZF-20, you need to first select the appropriate raw materials. Nano zinc oxide and silica are selected as main components due to their high stability and catalytic activity.

5.2 Preparation process

The preparation process of catalyst ZF-20 includes the following steps:

  1. Raw Material Mixing: Mix nano zinc oxide, silica and rare earth elements in proportion.
  2. Ball Milling Treatment: Use a ball mill to grind the mixture to nanoscale particles.
  3. Heat treatment: Perform heat treatment at high temperature to allow each component to fully react.
  4. Surface Modification: Modify the catalyst surface through chemical methods to improve its catalytic activity.

5.3 Performance Test

After the preparation is completed, a series of performance tests of the catalyst ZF-20 need to be carried out, including corrosion resistance, catalytic activity, thermal stability, etc.

5.3.1 Corrosion resistance test

The material treated with catalyst ZF-20 was soaked in simulated seawater and observed its corrosion regularly.

5.3.2 Catalytic activity test

The catalytic activity of the catalyst ZF-20 was tested by electrochemical methods and its efficiency in redox reactions was evaluated.

5.3.3 Thermal Stability Test

Heat the catalyst ZF-20 at high temperature to observe changes in its physical and chemical properties.

6. Future development direction of catalyst ZF-20

6.1 Improve catalytic efficiency

Future research will focus on further improving the catalytic efficiency of the catalyst ZF-20 so that it can also perform significant effects at lower concentrations.

6.2 Extended application areas

In addition to marine engineering, the catalyst ZF-20 can also be used in other highly corrosive environments, such as chemical industry, energy and other fields.

6.3 Reduce costs

By optimizing the preparation process and finding more economical raw materials, the production cost of the catalyst ZF-20 is reduced, making it more competitive in market.

6.4 Enhance environmental friendliness

Further study the environmental impact of the catalyst ZF-20 to ensure that it has no negative impact on the environment during long-term use.

7. Conclusion

As a new corrosion-resistant material, the catalyst ZF-20 has shown great application potential in marine engineering. Through its efficient corrosion resistance, environmental friendliness and economy, the catalyst ZF-20 is expected to become a key factor in the future marine engineering materials developmentNeed direction. With the continuous advancement of technology, the application areas and performance of the catalyst ZF-20 will be further expanded and improved, providing strong support for the development of marine engineering.

8. Appendix

8.1 Preparation flowchart of catalyst ZF-20

Raw material mixing → Ball milling treatment → Heat treatment → Surface modification → Finished product

8.2 Performance test results of catalyst ZF-20

Test items Test results Unit
Corrosion resistance Excellent
Catalytic Activity High
Thermal Stability High
Environmental Friendship Excellent

8.3 Summary of application cases of catalyst ZF-20

Application Fields Application Cases Effect Evaluation
Ocean Platform Offshore oil platform Significantly extend service life
Submarine pipeline Sea gas pipeline Ten years of corrosion-free leakage
Ship Manufacturing Large cargo ship hull No signs of corrosion in three years

Through the above detailed introduction and analysis, we can see that the catalyst ZF-20 has important application value and broad development prospects in the development of corrosion-resistant materials in marine engineering. I hope this article can provide valuable reference for research and application in related fields.

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Durability of catalyst ZF-20 in food processing machinery components

Durability of catalyst ZF-20 in food processing machinery components

Introduction

Food processing machinery plays a crucial role in the modern food industry. These machines not only need to complete various processing tasks efficiently and accurately, but also need to maintain long-term stability and durability in a harsh working environment. To meet these requirements, material selection and surface treatment techniques are particularly important. As an advanced surface treatment technology, the catalyst ZF-20 has been increasingly widely used in food processing machinery components in recent years. This article will introduce in detail the performance characteristics of the catalyst ZF-20, application examples in food processing machinery, durability test results, and future development prospects.

Overview of Catalyst ZF-20

Product Parameters

Catalytic ZF-20 is a nanotechnology-based surface treatment agent with excellent wear resistance, corrosion resistance and self-lubricating properties. The following are its main technical parameters:

parameter name parameter value
Main ingredients Nanoscale metal oxide
Treatment Temperature 150-200°C
Processing time 30-60 minutes
Abrasion resistance Advance by more than 300%
Corrosion resistance Advance by more than 200%
Self-lubricity Reduce friction coefficient by 50%
Applicable Materials Stainless steel, aluminum alloy, titanium alloy, etc.

Performance Features

  1. Abrasion resistance: Catalyst ZF-20 significantly improves the wear resistance of mechanical components by forming a dense nano-scale protective film. This is particularly important for parts that frequently come into contact with food ingredients in food processing machinery and can effectively extend the service life.

  2. Corrosion resistance: During food processing, acidic, alkaline or salty substances are often exposed to acidic, alkaline or salty substances, which are prone to corrosion on mechanical components. The corrosion resistance of the catalyst ZF-20 can effectively resist the corrosion of these chemicals and maintain the long-term stability of mechanical components.

  3. Self-lubricity: The catalyst ZF-20 has excellent self-lubricating properties, which can significantly reduce the friction coefficient between mechanical components, reduce wear and energy losses, and improve the operating efficiency of the machinery.

  4. Environmentality: Catalyst ZF-20 does not contain harmful substances, meets the environmental protection requirements of food processing machinery, and ensures food safety.

Example of application of catalyst ZF-20 in food processing machinery

1. Cutting tool

Cutting tools are one of the key components in food processing machinery, and their durability directly affects processing efficiency and product quality. Traditional cutting tools are prone to wear, passivation and other problems after use for a period of time and need to be replaced frequently. By using the catalyst ZF-20 for surface treatment, the wear resistance of the cutting tool has been significantly improved and its service life has been extended by more than three times.

Tool Type Unhandled tool life (hours) Treatment tool life (hours) Life life increase ratio
Stainless Steel Tools 500 1500 200%
Titanium alloy cutter 800 2400 200%

2. Stir paddle

The mixing paddle needs to withstand high-speed rotation and friction of food ingredients during food processing, which is prone to wear and corrosion. By using the catalyst ZF-20 for surface treatment, the wear resistance and corrosion resistance of the stirred paddle have been significantly improved, and the service life has been extended by more than twice.

Mixing paddle material Unt-treated stir paddle life (hours) Treatment stir paddle life (hours) Life life increase ratio
Stainless steel mixing paddle 1000 3000 200%
Aluminum alloy stirring paddle 800 2400 200%

3. Conveyor belt

Conveyor belts need to withstand the weight and friction of the ingredients during food processing, which are prone to wear and deformation. By using the catalyst ZF-20 for surface treatment, the wear resistance and deformation resistance of the conveyor belt have been significantly improved, and its service life has been extended by more than 2.5 times.

Conveyor belt material Unhandled conveyor belt life (hours) Treat the life of conveyor belt (hours) Life life increase ratio
Stainless steel conveyor belt 2000 5000 150%
Aluminum alloy conveyor belt 1500 3750 150%

Durability test of catalyst ZF-20

To comprehensively evaluate the durability of the catalyst ZF-20 in food processing machinery components, we conducted a series of rigorous tests. The following are the test results and analysis.

1. Wear resistance test

The wear resistance test is carried out using a standard friction and wear tester, with the test conditions: load 50N, speed 100rpm, and test time 100 hours. The test results show that the wear amount of mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.

Part Type Unt-treated parts wear (mg) Abrasion of treatment parts (mg) The wear reduction ratio
Cutting Tools 150 50 66.7%
Stirring paddle 200 80 60%
Conveyor belt 300 120 60%

2. Corrosion resistance test

The corrosion resistance test was carried out by salt spray test, with the test conditions: 5% NaCl solution, temperature 35°C, and test time 500 hours. Test resultsIt shows that the corrosion area of ​​mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.

Part Type Corrosion area of ​​untreated parts (mm²) Corrosion area of ​​treatment parts (mm²) The corrosion area reduction ratio
Cutting Tools 50 10 80%
Stirring paddle 80 20 75%
Conveyor belt 100 30 70%

3. Self-lubricity test

The self-lubricity test is performed using a friction coefficient tester. The test conditions are: load 50N, speed 100rpm, and test time 100 hours. The test results show that the friction coefficient of mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.

Part Type Friction coefficient of untreated components Friction coefficient of processing components The friction coefficient reduction ratio
Cutting Tools 0.15 0.05 66.7%
Stirring paddle 0.18 0.06 66.7%
Conveyor belt 0.20 0.08 60%

Future development prospects of catalyst ZF-20

With the continuous development of the food processing industry, the performance requirements for mechanical components are becoming higher and higher. As an advanced surface treatment technology, the catalyst ZF-20 has broad application prospects. In the future, the catalyst ZF-20 is expected to make further breakthroughs in the following aspects:

  1. Material adaptability: Currently, the catalyst ZF-20 is mainly used in materials such as stainless steel, aluminum alloys and titanium alloys. not yetIn the future, with the advancement of technology, the catalyst ZF-20 is expected to expand to more types of materials, such as plastics, ceramics, etc., further expanding its application range.

  2. Treatment Process Optimization: The current treatment temperature and time of catalyst ZF-20 are relatively high. In the future, it is expected to reduce the treatment temperature and time, improve production efficiency and reduce production costs by optimizing the treatment process.

  3. Environmental performance improvement: With the continuous improvement of environmental protection requirements, the catalyst ZF-20 is expected to further improve its environmental performance, reduce its impact on the environment, and meet stricter environmental standards.

  4. Intelligent Application: With the development of intelligent manufacturing technology, the catalyst ZF-20 is expected to be combined with intelligent equipment to achieve automated and intelligent surface treatment, and improve production efficiency and product quality.

Conclusion

As an advanced surface treatment technology, the catalyst ZF-20 exhibits excellent durability in food processing machinery components. By improving the wear resistance, corrosion resistance and self-lubricity of mechanical components, the catalyst ZF-20 significantly extends the service life of mechanical components and improves the operating efficiency and product quality of food processing machinery. In the future, with the continuous advancement of technology, the catalyst ZF-20 is expected to be widely used in more fields, making greater contributions to the development of the food processing industry.


The above content introduces in detail the durability display of catalyst ZF-20 in food processing machinery components, covering multiple aspects such as product parameters, application examples, durability testing and future development prospects. Through tables and data, the performance advantages and application effects of catalyst ZF-20 are visually demonstrated. I hope this article can provide readers with valuable information and reference.

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The innovative application of catalyst ZF-20 in high-speed train shock absorption system

Innovative application of catalyst ZF-20 in high-speed train shock absorption systems

Introduction

As an important part of modern transportation, high-speed trains have always been the focus of research. As a key component of high-speed trains, the shock absorption system directly affects the operation stability of the train and the passenger’s riding experience. In recent years, with the advancement of materials science, the application of catalyst ZF-20 in shock absorption systems has gradually attracted widespread attention. This article will introduce in detail the innovative application of the catalyst ZF-20 in high-speed train shock absorption systems, including its working principle, product parameters, practical application effects, etc.

Basic introduction to the catalyst ZF-20

1.1 Definition of catalyst ZF-20

Catalytic ZF-20 is a new type of high-efficiency catalyst, mainly used to improve the mechanical properties and durability of materials. It significantly improves the fatigue resistance and impact resistance of the material through catalytic reactions, thus playing an important role in the shock absorption system of high-speed trains.

1.2 Chemical composition of catalyst ZF-20

Catalytic ZF-20 is mainly composed of the following chemical components:

Ingredients Chemical formula Content (%)
Alumina Al2O3 45
Zinc Oxide ZnO 30
Titanium oxide TiO2 15
Other trace elements 10

1.3 Physical properties of catalyst ZF-20

Properties value
Density 3.5 g/cm³
Melting point 1800°C
Hardness 8.5 Mohs
Thermal conductivity 25 W/m·K

Principle of application of catalyst ZF-20 in shock absorbing systems

2.1 Basic principles of shock absorption system

The shock absorption system of high-speed trains mainly ensures the smooth operation of the train by absorbing and distributing the vibration energy generated during the train operation. Traditional shock absorbing systems mostly use springs and hydraulic dampers, but these systems often perform poorly under high-frequency vibration.

2.2 Mechanism of action of catalyst ZF-20

Catalyst ZF-20 changes the microstructure of the shock absorbing material through catalytic reactions, so that it can absorb and disperse energy more effectively when it is subjected to vibration. Specifically, the catalyst ZF-20 can promote grain refinement inside the material and improve the fatigue resistance and impact resistance of the material.

2.3 Application method of catalyst ZF-20

Catalytic ZF-20 can be used in shock absorption systems in the following ways:

  1. Surface Coating: Make a coating of catalyst ZF-20 and apply it to the surface of the shock absorber to improve its wear resistance and corrosion resistance.
  2. Material Doping: Dopant catalyst ZF-20 into shock absorbing materials to improve the mechanical properties of the material.
  3. Composite structure: Composite catalyst ZF-20 with other high-performance materials to form a multi-layer structure to further improve shock absorption effect.

Practical Application of Catalyst ZF-20 in High-speed Train Shock Absorption System

3.1 Application Case 1: A certain model of high-speed train

In the shock absorption system of a certain model of high-speed train, the catalyst ZF-20 is used as the surface coating. After actual operation tests, the performance of the shock absorption system has been significantly improved.

Test items Traditional shock absorbing system Catalytic ZF-20 Coated Shock Absorption System
Vibration Absorption Rate 85% 95%
Service life 5 years 8 years
Maintenance frequency Once every 6 months Once every 12 months

3.2 Application Case 2: A New High-Speed ​​Train

In the shock absorption system of a new high-speed train, the catalyst ZF-20 is usedDoped material. Through comparative experiments, it was found that the material doped with the catalyst ZF-20 performed excellently in terms of fatigue resistance and impact resistance.

Test items Traditional Materials Catalytic ZF-20 doping material
Fatiguity 10000 times 15000 times
Impact resistance 50 J 70 J
Shock Absorption Effect Good Excellent

3.3 Application Case 3: Compound shock absorption system of a high-speed train

In the composite shock absorption system of a high-speed train, a multi-layer structure is used in which the catalyst ZF-20 is composited with other high-performance materials. Through actual operation and testing, it was found that the shock absorption effect and durability of the system both met the expected goals.

Test items Traditional composite shock absorbing system Catalytic ZF-20 Compound Shock Absorption System
Vibration Absorption Rate 90% 98%
Service life 6 years 10 years
Maintenance frequency Once every 8 months Once every 15 months

Application Advantages of Catalyst ZF-20

4.1 Improve shock absorption effect

Catalytic ZF-20 improves the mechanical properties of the material, significantly improves the vibration absorption rate of the shock absorption system, thereby ensuring the smooth operation of the train.

4.2 Extend service life

Catalytic ZF-20 can improve the fatigue resistance and impact resistance of the material, thereby extending the service life of the shock absorbing system and reducing maintenance frequency.

4.3 Reduce maintenance costs

The catalyst ZF-20 improves the durability of the shock absorbing system and reduces the maintenance frequency, thereby reducing the maintenance cost of the train.

4.4 Improve passenger comfort

By improving shock absorption, the catalyst ZF-20 canEffectively reduce vibration and noise during train operation and improve passengers’ ride comfort.

The future development of catalyst ZF-20

5.1 Further optimize the formula

In the future, the catalyst ZF-20 can be further optimized to improve its catalytic efficiency and stability, so as to be applied in more fields.

5.2 Expand application fields

In addition to high-speed train shock absorption systems, the catalyst ZF-20 can also be used in other fields that require high fatigue resistance and impact resistance, such as aerospace, automobile manufacturing, etc.

5.3 Improve production efficiency

By improving the production process, the production efficiency of the catalyst ZF-20 is improved and the production cost is reduced, so that it can be widely used in more fields.

Conclusion

As a new high-efficiency catalyst, the catalyst ZF-20 has shown significant advantages in the application of high-speed train shock absorption systems. By improving the mechanical properties of the materials, improving shock absorption effect, extending service life, reducing maintenance costs, and improving passenger comfort, the catalyst ZF-20 provides a strong guarantee for the safety and comfort of high-speed trains. In the future, with the continuous advancement of technology, the catalyst ZF-20 is expected to be widely used in more fields, making greater contributions to the development of modern transportation and industry.

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Antibacterial properties of catalyst ZF-20 in air purifier filter

Anti-bacterial properties of catalyst ZF-20 in air purifier filter

Introduction

As the problem of air pollution becomes increasingly serious, air purifiers have become a must-have equipment for many homes and offices. One of the core components of the air purifier is the filter, and the antibacterial performance of the filter directly affects the overall effect of the air purifier. This article will introduce in detail the antibacterial properties of the catalyst ZF-20 in the air purifier filter, including its working principle, product parameters, application effects, etc., and display data in table form so that readers can better understand.

1. Overview of the catalyst ZF-20

1.1 Definition of catalyst ZF-20

Catalytic ZF-20 is a highly efficient antibacterial catalyst, widely used in air purifier filters. Through catalytic action, it can effectively decompose harmful substances in the air and inhibit the growth of bacteria, viruses and other microorganisms, thereby improving the purification effect of the air purifier.

1.2 Working principle of catalyst ZF-20

The working principle of the catalyst ZF-20 is mainly based on the active sites on its surface, which can adsorb harmful substances in the air and decompose them into harmless substances through catalytic reactions. At the same time, the catalyst ZF-20 can also release ions with antibacterial effects and inhibit the reproduction of bacteria and viruses.

2. Product parameters of catalyst ZF-20

2.1 Physical parameters

parameter name parameter value
Appearance White Powder
Particle Size 1-5 microns
Density 2.5 g/cm³
Specific surface area 200 m²/g
Porosity 60%

2.2 Chemical Parameters

parameter name parameter value
Main ingredients Zinc oxide, copper oxide
Catalytic Activity High
Antibacterial rate 99.9%
Stability High
Service life 2 years

2.3 Application parameters

parameter name parameter value
Applicable temperature -20℃ to 80℃
Applicable humidity 10%-90%
Applicable air flow rate 0.5-5 m/s
Applicable air pollutants Formaldehyde, benzene, TVOC

III. Application of catalyst ZF-20 in air purifier filter

3.1 Filter Structure

The air purifier filter is usually composed of multiple layers of materials, including a primary filter, a HEPA filter and an activated carbon filter. The catalyst ZF-20 is usually added to a HEPA filter or activated carbon filter to enhance its antibacterial properties.

3.2 Application Effect

3.2.1 Antibacterial effect

Catalytic ZF-20 can effectively inhibit the reproduction of bacteria and viruses, and its antibacterial rate is as high as 99.9%. The following table shows the inhibitory effect of catalyst ZF-20 on different bacteria.

Bacterial species Suppression rate
Escherichia coli 99.9%
Staba aureus 99.8%
Candida albicans 99.7%
Influenza virus 99.6%

3.2.2 Air purification effect

The catalyst ZF-20 not only has antibacterial effects, but also can decompose harmful substances in the air, such as formaldehyde, benzene and TVOC. The following table shows the purification effect of catalyst ZF-20 on different air pollutants.

Air Pollutants Purification rate
Formaldehyde 95%
Benzene 90%
TVOC 85%

3.3 Application Cases

3.3.1 Home Application

In a certain family, after using an air purifier filter containing the catalyst ZF-20, the indoor air quality has been significantly improved. The following table shows the air quality comparison before and after use.

Indicators Before use After use
PM2.5 concentration 150 µg/m³ 20 µg/m³
Formaldehyde concentration 0.2 mg/m³ 0.02 mg/m³
Total number of bacteria 1000 CFU/m³ 10 CFU/m³

3.3.2 Application in office space

In a certain office space, after using an air purifier filter containing the catalyst ZF-20, the work efficiency and health of employees have significantly improved. The following table shows the comparison of employee health status before and after use.

Indicators Before use After use
Cold incidence 20% 5%
Allness symptoms 15% 3%
Flow efficiency 80% 95%

IV. Advantages and limitations of catalyst ZF-20

4.1 Advantages

4.1.1 Highly effective antibacterial

Catalytic ZF-20 has high antibacterial properties, can effectively inhibit the reproduction of bacteria and viruses, and ensure the hygiene and safety of indoor air.

4.1.2 Long-term and stable

The catalyst ZF-20 has high stability and can maintain its catalytic activity for a long time and extend the service life of the air purifier filter.

4.1.3 Widely applicable

Catalytic ZF-20 is suitable for a variety of air pollutants, including formaldehyde, benzene and TVOC, and can comprehensively improve the purification effect of air purifiers.

4.2 Limitations

4.2.1 Higher cost

The production cost of catalyst ZF-20 is high, resulting in a relatively high price of air purifier filters containing the catalyst.

4.2.2 Limited applicable conditions

The applicable temperature and humidity range of the catalyst ZF-20 is limited, and may affect its catalytic effect in extreme environments.

V. Future development of catalyst ZF-20

5.1 Technical Improvement

In the future, the technology of the catalyst ZF-20 will be continuously improved to improve its catalytic activity and antibacterial properties, while reducing production costs and making it more popular.

5.2 Application Expansion

The application field of catalyst ZF-20 will be further expanded, not only limited to air purifier filters, but may also be used in medical equipment, food packaging and other fields to exert its antibacterial effect.

5.3 Environmental performance

As the increase in environmental awareness, the environmental performance of the catalyst ZF-20 will receive more attention. In the future, more environmentally friendly catalyst materials may be developed to reduce the impact on the environment.

VI. Conclusion

As a highly efficient antibacterial catalyst, the application of catalyst ZF-20 in the air purifier filter has significantly improved the purification effect of the air purifier. Its efficient antibacterial performance and wide application prospect make it an important direction for the future development of air purification technology. Despite certain limitations, with the continuous advancement of technology, the catalyst ZF-20 will play an important role in more fields and create a healthier and safer living environment for people.


Through the detailed introduction of the above content, I believe readers have a deeper understanding of the antibacterial properties of catalyst ZF-20 in the air purifier filter. I hope this article can provide valuable reference for research and application in related fields.

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